Abstract: A nozzle tip [100] for a pulverized solid fuel pipe nozzle [200] of a pulverized solid fuel-fired furnace includes: a primary air shroud [120] having an inlet [102] and an outlet [104], wherein the inlet [102] receives a fuel flow [230]; and a flow splitter [180] disposed within the primary air shroud [120], wherein the flow splitter disperses particles in the fuel flow [230] to the outlet [104] to provide a fuel flow jet which reduces NOx in the pulverized solid fuel-fired furnace. In alternative embodiments, the flow splitter [180] may be wedge shaped and extend partially or entirely across the outlet [104]. In another alternative embodiment, flow splitter [180] may be moved forward toward the inlet [102] to create a recessed design.

Abstract: A pulverized solid fuel nozzle assembly 34 includes a fuel feed pipe 38 and a nozzle tip 36 pivotally secured relative to the fuel feed pipe 38. The fuel feed pipe 38 includes a generally cylindrical shell 99 having a round outlet end 102 and a bulbous protrusion 106 disposed around a perimeter of the round outlet end 102. The nozzle tip 36 includes an inner shell 40 having a round inlet end 108 arranged in concentric relationship with the round outlet end 102 of the generally cylindrical shell 99. The round inlet end 108 is disposed around the bulbous protrusion 106 for forming a seal between the inner shell 40 and the fuel feed pipe 38. The nozzle tip 36 also includes an outer shell 39 arranged in coaxial relationship with the inner shell 40, and an annular air channel 42 disposed between the inner and outer shells 40, 39. The nozzle tip 36 is pivotable about at least one axis 52, 250 for directing a stream of pulverized solid fuel from the inner shell 40.

Abstract: A nozzle tip [100] for a pulverized solid fuel pipe nozzle [200] of a pulverized solid fuel-fired furnace includes: a primary air shroud [120] having an inlet [102] and an outlet [104], wherein the inlet [102] receives a fuel flow [230]; and a flow splitter [180] disposed within the primary air shroud [120], wherein the flow splitter disperses particles in the fuel flow [230] to the outlet [104] to provide a fuel flow jet which reduces NOx in the pulverized solid fuel-fired furnace. In alternative embodiments, the flow splitter [180] may be wedge shaped and extend partially or entirely across the outlet [104]. In another alternative embodiment, flow splitter [180] may be moved forward toward the inlet [102] to create a recessed design.

Abstract: A furnace (10) includes a series of lower compartments (18) extending in a vertical arrangement, with at least one of the lower compartments (18) having one or more fuel nozzles (20) which tangentially fires fuel into the combustion chamber at an offset from a diagonal (DD) passing through opposed corners of the combustion chamber. At least one of the lower compartments (18) has one or more air nozzles (22) which tangentially introduces air into the combustion chamber along an offset direction which is offset from the diagonal (DD) to the same side as the fuel firing offset direction. The tangentially fired air and the offset fired fuel create a swirling fireball (RB) in the combustion chamber.

Abstract: A firing system for a thermal cracking furnace is provided. The firing system includes a plurality of air inlets for introducing air into the furnace interior, the air inlets being generally arrayed along a lengthwise row on the floor of the furnace at a predetermined proximity to one of the sidewalls, and a plurality of start up fuel ports disposed intermediate the row of air inlets and the radiant coils of the furnace. The firing system also includes a plurality of normal operation fuel ports disposed intermediate the row of start up ports and the radiant coils and an assembly for selectively controlling the overall supply of fuel to the start up fuel ports and the normal fuel operation ports to effect supply of fuel solely to the start up fuel ports during a start up mode of operation of the firing system and supply of fuel solely to the normal operation fuel ports during a normal mode of operation.