Abstract: Provided is a welding system and method for controlling a welding system with an improved pulsed waveform suitable for use with metal core welding wires. The waveform includes peak pulses (of voltage, current, power, energy or a combination thereof) that aid in transfer of molten metal from the wire to the weld pool. The pulse duration is sufficiently short to avoid damage to the metal core welding wire. The waveform enables welding of thin metals and reduces spatter.

Abstract: Provided is a welding system and method for controlling a welding system with an improved waveform. In accordance with one aspect of the present invention, a welding system waveform is calibrated such that the welding transfer regularly occurs during short circuits, comprising applying a voltage and a current to a welding electrode, applying an increased voltage and an increased current to the welding electrode, increasing the current to the welding electrode when a short circuit is detected, and maintaining the increased current applied to the welding electrode until a desired time expires after the short circuit is detected or until the short circuit clears, whichever occurs first.