Abstract: A method of producing an ophthalmic lens including depositing polymerizable mixture onto a receiving surface of a substrate that is positioned within a package, layering the polymerizable mixture in one or more passes of an additive print head over the substrate where the layers form a three-dimensional structure of the ophthalmic lens, and curing the deposited mixture by exposing it to an actinic radiation, thereby initiating polymerization and forming a solid form of the ophthalmic lens. The method further requires sealing the substrate and formed ophthalmic lens within the package in a dry, non-hydrated state, where the formed ophthalmic lens remains adhered to the receiving surface, and shipping the sealed package having the substrate and formed ophthalmic lens therein in the dry, non-hydrated state.

Abstract: Methods of forming an ophthalmic element via generating a map of data values associated with pixels included in an energy transmissibility pattern. Data values correspond with an amount of energy transmissible through the optical element at a pixel location. The data values may be converted to additive manufacturing printhead control commands. A first print pattern of polymerizable mixture is emitted as droplets from a manufacturing printhead. The first print pattern of polymerizable mixture corresponding with the map of data values associated with pixels included in an energy transmissibility pattern. At least a portion of the droplets are received on a receiving surface.

Abstract: Methods for additive manufacture of an article corresponding with one or more arrays of data values. The article may include, for example, an optical lens, such as a contact lens or an intraocular lens. The methods include generating an array of data values and emitting droplets of polymerizable mixture in a pattern corresponding with the arrays of data values. After receiving the droplets of polymerizable mixture on a receiving surface, the droplets are integrated and pinned via exposure to actinic conditions. Two or more patterns of droplets may be combined on the receiving surface to form a combined volume of polymerizable mixture and cured.

Abstract: The present application discloses a method for three-dimensional deposition printing to manufacture optical elements including ophthalmic devices by controlling the level of oxygen in the polymerization mixture and the printing environment to achieve precision in form and smoothness of surface for image quality optical performance.

Abstract: Methods and apparatus for additive manufacture of an article corresponding with an energy transmissibility image. The article may include a contact lens or intraocular lens. The improvements are directed to repeated application of a monomer according to a pattern corresponding with the energy transmissibility image, such as grayscale image. The method may include intermittent pinning of deposited polymerizable mixture, partial cure, and final cure of the deposited polymerizable mixture. A pattern of multiple defined areas may be manufactured, with each area representing an amount of energy transmissibility associated with that area.

Abstract: Methods for additive manufacture of an article corresponding with one or more arrays of data values. The article may include, for example, an optical lens, such as a contact lens or an intraocular lens. The methods include generating an array of data values and emitting droplets of polymerizable mixture in a pattern corresponding with the arrays of data values. After receiving the droplets of polymerizable mixture on a receiving surface, the droplets are integrated and pinned via exposure to actinic conditions. Two or more patterns of droplets may be combined on the receiving surface to form a combined volume of polymerizable mixture and cured.

Abstract: Improved ophthalmic devices including optical sub-elements with custom design for directing images to specific portions of a patient's retina. The optical sub-elements may be used to direct images along a direction divergent from a central axis of the lens base. By redirecting images along divergent directions, ophthalmic devices according to the present invention allow users with specialized needs, such as low light conditions and/or retinal damage to utilize undamaged regions of the retina to have a higher degree of vision capability.

Abstract: Methods and apparatus for additive manufacture of an optical element corresponding with an energy transmissibility image. The optical element may include a contact lens or intraocular lens. The optical element may be formed via intermittent pinning of deposited polymerizable mixture, partial cure, and final cure of the deposited polymerizable mixture. A pattern of multiple defined areas may be manufactured, with each area representing an amount of energy transmissibility associated with each respective area.

Abstract: Methods for additive manufacture of an article corresponding with one or more arrays of data values. The article may include, for example, an optical lens, such as a contact lens or an intraocular lens. The methods include generating an array of data values and emitting droplets of polymerizable mixture in a pattern corresponding with the arrays of data values. After receiving the droplets of polymerizable mixture on a receiving surface, the droplets are integrated and pinned via exposure to actinic conditions. Two or more patterns of droplets may be combined on the receiving surface to form a combined volume of polymerizable mixture and cured.

Abstract: Methods of forming an ophthalmic element via generating a map of data values associated with pixels included in an energy transmissibility pattern. Data values correspond with an amount of energy transmissible through the optical element at a pixel location. The data values may be converted to additive manufacturing printhead control commands. A first print pattern of polymerizable mixture is emitted as droplets from a manufacturing printhead. The first print pattern of polymerizable mixture corresponding with the map of data values associated with pixels included in an energy transmissibility pattern. At least a portion of the droplets are received on a receiving surface.

Abstract: Methods and apparatus for additive manufacture of an optical element corresponding with an energy transmissibility image. The optical element may include a contact lens or intraocular lens. The optical element may be formed via intermittent pinning of deposited polymerizable mixture, partial cure, and final cure of the deposited polymerizable mixture. A pattern of multiple defined areas may be manufactured, with each area representing an amount of energy transmissibility associated with each respective area.

Abstract: A multifocal ophthalmic lens with multiple sub-optical elements along a same optical path and methods for generating the multifocal ophthalmic lens. The method includes intermittent pinning of deposited polymerizable mixture and final cure of the deposited polymerizable mixture. The intermittent pinning may form a sub-optical element. A pattern of multiple defined areas may be manufactured, with each area representing an amount of energy transmissibility associated with that area. Each area may have a light value based upon a scale, such as an 8 bit, 16 bit, 32 bit, 64 bit scale or other scale. In some embodiments, each area may refer to a smallest single component of a digital image.

Abstract: Methods and apparatus for additive manufacture of an article corresponding with an energy transmissibility image. The article may include a contact lens or intraocular lens. The improvements are directed to repeated application of a monomer according to a pattern corresponding with the energy transmissibility image, such as grayscale image. The method may include intermittent pinning of deposited polymerizable mixture, partial cure, and final cure of the deposited polymerizable mixture. A pattern of multiple defined areas may be manufactured, with each area representing an amount of energy transmissibility associated with that area.

Abstract: Improved methods and apparatus for additive manufacture of an ophthalmic lens, such as a contact lens or intraocular lens. The improvements are directed to repeated application of a monomer according to a pattern of energy transmissibility, such as grayscale image. The method includes intermittent pinning of deposited polymerizable mixture and final cure of the deposited polymerizable mixture. A pattern of multiple defied areas may be manufactured, with each area representing an amount of energy transmissibility associated with that area. Each area may have a light value based upon a scale, such as an 8 bit, 16 bit, 32 bit, 64 bit scale or other scale. In some embodiments, each area may refer to a smallest single component of a digital image.

Abstract: Improved methods and apparatus for additive manufacture of an ophthalmic lens, such as a contact lens or intraocular lens. The improvements are directed to repeated application of a monomer according to a pattern of energy transmissibility, such as grayscale image. The method includes intermittent pinning of deposited polymerizable mixture and final cure of the deposited polymerizable mixture. A pattern of multiple defied areas may be manufactured, with each area representing an amount of energy transmissibility associated with that area. Each area may have a light value based upon a scale, such as an 8 bit, 16 bit, 32 bit, 64 bit scale or other scale. In some embodiments, each area may refer to a smallest single component of a digital image.

Abstract: Improved methods and apparatus for additive manufacture of an article with surface qualities conducive to use as an optical element, such as a contact lens. The improvements are directed to repeated application of a monomer according to a pattern of energy transmissibility, such as gray scale image. The method includes intermittent pinning of deposited polymerizable mixture and final cure of the deposited polymerizable mixture. A pattern of multiple defined areas may be manufactured, with each area representing an amount of energy transmissibility associated with that area. Each area may have a light value based upon a scale, such as an 8 bit, 16 bit, 32 bit, 64 bit scale or other scale. In some embodiments, each area may refer to a smallest single component of a digital image.

Abstract: Improved methods and apparatus for additive manufacture of an article with surface qualities conducive to use as an optical element, such as a contact lens. The improvements are directed to repeated application of a monomer according to a pattern of energy transmissibility, such as grayscale image. The method includes intermittent pinning of deposited polymerizable mixture and final cure of the deposited polymerizable mixture. A pattern of multiple defined areas may be manufactured, with each area representing an amount of energy transmissibility associated with that area. Each area may have a light value based upon a scale, such as an 8 bit, 16 bit, 32 bit, 64 bit scale or other scale. In some embodiments, each area may refer to a smallest single component of a digital image.

Abstract: The present application discloses a method for three-dimensional deposition printing to manufacture optical elements including ophthalmic devices by controlling the level of oxygen in the polymerization mixture and the printing environment to achieve precision in form and smoothness of surface for image quality optical performance.

Abstract: The present application discloses a method for three-dimensional deposition printing to manufacture optical elements including ophthalmic devices by controlling the level of oxygen in the polymerization mixture and the printing environment to achieve precision in form and smoothness of surface for image quality optical performance.

Abstract: The present application discloses a method for three-dimensional deposition printing to manufacture optical elements including ophthalmic devices by controlling the level of oxygen in the polymerization mixture and the printing environment to achieve precision in form and smoothness of surface for image quality optical performance.