Abstract: Embodiments for controlling condensate in a charge air cooler are provided. One example method for an engine includes cooling intake air through a charge air cooler and adjusting a vibration device of the charge air cooler based on charge air cooler condensation conditions.

Abstract: A method for determining a level of spark plug fouling and providing an indication to change the spark plugs of an ignition system is provided. The method includes providing a dwell command on a control wire of an ignition system and generating an indication of a recommendation to change a spark plug of the ignition system based upon a current on the control wire.

Abstract: Methods and systems are provided for reducing late burn induced cylinder pre-ignition events. Forced entry of residuals from a late burning cylinder into a neighboring cylinder may be detected based on engine block vibrations sensed in a window during an open exhaust valve of the late burning cylinder. In response to the entry of residuals, a pre-ignition mitigating action, such as fuel enrichment or deactivation, is performed in the neighboring cylinder.

Abstract: An ignition system controlled by a powertrain controller via a dwell line carrying a dwell signal has a state machine to monitor a dwell period between consecutive dwell signals and to adjust a rate of a variable clock signal accordingly. A multi-bit counter is clocked by the adjusted clock signal. The counter has a first set of bits to establish an integration period and a second set of bits coupled to a resistive ladder generating a stair step signal. A current sensor provides a current signal proportional to the ion current. A comparator compares the current signal to the stair step signal. An ion current counter is incremented during the integration period whenever the current signal indicates an ion current magnitude greater than the stair step signal. The accumulated count at the end of the integration period is reported to the powertrain controller as a measure of the ion current.

Abstract: A system includes a processor configured to receive vehicle data from a plurality of vehicles. The processor is also configured to save the data with respect to a reporting vehicle. Further, the processor is configured to associate the data with any recent reporting vehicle repairs. The processor is additionally configured to analyze the associated data with respect to other vehicles having similar repairs to determine root causes of malfunction leading to the repair and save a record of identified causes of the malfunction.

Abstract: A system includes a processor configured to receive identification of a vehicle system-usage parameter. The processor is also configured to receive identification of a vehicle model in which to track the parameter. Further, the processor is configured to transmit the parameter to wirelessly connected vehicles of the identified model. The processor is additionally configured to receive usage-related tracking data corresponding to the parameter from the wirelessly connected vehicles. The processor is also configured to determine if usage-related tracking data indicates usage below a predefined threshold and report determined usage-related tracking data when the usage is below the threshold.

Abstract: A method for determining a level of spark plug fouling and providing an indication to change the spark plugs of an ignition system is provided. The method includes providing a dwell command on a control wire of an ignition system and generating an indication of a recommendation to change a spark plug of the ignition system based upon a current on the control wire.

Abstract: Methods and systems are provided for improving spark robustness. Spark ignition dwell commands are adjusted based on the fuel fraction delivered via direct injection relative to port injection. The approach allows ignition output to better match the ignition requirement of the given fuel combination.

Abstract: Methods and systems are provided for reducing late burn induced cylinder pre-ignition events. Forced entry of residuals from a late burning cylinder into a neighboring cylinder may be detected based on engine block vibrations sensed in a window during an open exhaust valve of the late burning cylinder. In response to the entry of residuals, a pre-ignition mitigating action, such as fuel enrichment or deactivation, is performed in the neighboring cylinder.

Abstract: Methods and systems are provided for purging condensate from a charge air cooler to an engine intake while reducing misfire events related to the water ingestion. During the purging, a spark timing is adjusted based on the amount of condensate purged per cycle. The spark timing is adjusted differently when the condensate is purged during a tip-in versus a pro-active clean-out routine.

Abstract: Methods and systems are provided for reducing late burn induced cylinder pre-ignition events. Forced entry of residuals from a late burning cylinder into a neighboring cylinder may be detected based on engine block vibrations sensed in a window during an open exhaust valve of the late burning cylinder. In response to the entry of residuals, a pre-ignition mitigating action, such as fuel enrichment or deactivation, is performed in the neighboring cylinder.

Abstract: Methods and systems are provided for expediting updating a vehicle's powertrain calibration table. The table is updated with data generated on-board a given vehicle while being matured with data downloaded from a cloud-based network, the downloaded data generated on-board one or more other vehicles having matching powertrain characteristics. Regions of a vehicle's calibration table where sufficient data is not generated on-board a given vehicle is populated with data from one or more other vehicles having sufficient data for those corresponding regions.

Abstract: A system for monitoring and cleaning a spark plug is disclosed. In one example, an amount of carbonaceous soot at the center electrode ceramic of the spark plug is determined in response to a voltage of a sense resistor that is in electrical communication with the spark plug. The system may institute spark plug cleaning after carbonaceous soot is detected so that the possibility of engine misfire may be reduced.

Abstract: Methods and systems are provided for inferring spark plug fouling due to accumulation of fuel additives thereon. In one example, an engine controller may infer spark plug fouling due to accumulation of fuel additive based on a combination of engine operating parameters correlated with spark plug health. For example, the engine operating parameters may include a change in an adaptive knock term, an engine pre-ignition rate, and engine exhaust oxygen sensor switching frequency over a vehicle drive cycle, and an engine misfire rate.

Abstract: Methods and systems are provided for determining a type of spark plug fouling. In one example, a method may include differentiating spark plug fouling due to soot accumulation from spark plug fouling due to fuel additive accumulation based on a current on a control wire of the spark plug following application of a dwell command. Further, exhaust oxygen sensor degradation and/or exhaust catalyst degradation may be determined based on switching frequencies of one or more exhaust oxygen sensors and the type of spark plug fouling.

Abstract: Methods and systems are provided for reducing late burn induced cylinder pre-ignition events. Forced entry of residuals from a late burning cylinder into a neighboring cylinder may be detected based on engine block vibrations sensed in a window during an open exhaust valve of the late burning cylinder. In response to the entry of residuals, a pre-ignition mitigating action, such as fuel enrichment or deactivation, is performed in the neighboring cylinder.

Abstract: A method for determining a level of spark plug fouling and providing an indication to change the spark plugs of an ignition system is provided. The method includes providing a dwell command on a control wire of an ignition system and generating an indication of a recommendation to change a spark plug of the ignition system based upon a current on the control wire.

Abstract: A dual coil ignition system is provided. The dual coil ignition system includes a first inductive ignition coil including a first primary winding and a first secondary winding, and a second inductive ignition coil including a second primary winding and a second secondary winding, the second secondary winding connected in series to the first secondary winding. The dual coil ignition system further includes a diode network including a first diode and a second diode connected between the first secondary winding and the second secondary winding.

Abstract: Methods and systems are provided for adjusting an ignition energy provided to an engine cylinder upon reactivation from a VDE mode of operation. Ignition energy is increased by increasing an ignition coil dwell time and/or an ignition coil strike frequency. The increased ignition energy improves combustion stability during the transition out of the VDE mode of operation.

Abstract: Methods and systems are provided for reducing corrosion of a charge air cooler and reducing engine misfire due to condensate formation. In response to charge air cooler outlet temperature, electric fan operation and grille shutter opening is adjusted. Electric fan operation and grille shutter opening may also be controlled in response to vehicle operating conditions.