Abstract: A communication circuit for providing communication to an actuator. The communication circuit includes a device interface and a network interface. The device interface is configured to provide a serial communication link between the communication circuit and a processing circuit of the actuator. The network interface is in electronic communication with the device interface, and configured to communicate with an external network. The device interface is configured to receive data values from the actuator via the serial communication link. The device interface is further configured to populate one or more attributes of an equipment object stored in the device interface with the received data values. The network interface is further configured to map the attributes of the equipment object with individual networking objects, and write the attributes to the mapped individual networking objects. The network interface further configured to communicate the individual networking objects to the external network.

Abstract: A system for predicting HVAC equipment failure includes an actuator and a controller. The actuator is coupled to the HVAC equipment and configured to drive the HVAC equipment between multiple positions. The actuator includes a processing circuit configured to collect internal actuator data characterizing an operation of the actuator and a communications circuit coupled to the processing circuit. The communications circuit is configured to transmit the internal actuator data outside the actuator. The controller is configured to provide control signals to the actuator and receive the internal actuator data from the actuator. The controller includes a failure predictor configured to use the internal actuator data to predict a time at which the HVAC equipment failure will occur.

Abstract: An actuator in a HVAC system includes a mechanical transducer, an input data connection, a feedback data connection, and a processing circuit. The processing circuit is configured to use a master-slave detection signal communicated via the feedback data connection to select an operating mode for the actuator from a set of multiple potential operating modes including a master operating mode and a slave operating mode. The processing circuit is configured to operate the mechanical transducer in response to a control signal received via the input data connection according to the selected operating mode.

Abstract: An actuator in a HVAC system includes an inductive sensor, a conductive target, and a controller. The conductive target has multiple different portions that become aligned with the inductive sensor as a position of the actuator changes. Each of the multiple different portions have a different inductance. The controller receives a signal from the inductive sensor indicating an observed inductance of the portion of the conductive target aligned with the inductive sensor. The controller uses a stored relationship between the observed inductance and the position of the actuator to determine the position of the actuator based on the observed inductance. The controller operates the actuator to change the position of the actuator based on the determined position.

Abstract: An actuator in a HVAC system includes a motor and a drive device driven by the motor. The drive device is coupled to a movable HVAC component for driving the movable HVAC component between multiple positions. The actuator further includes a main actuator controller. The main actuator controller includes end stop location memory that stores one or more end stop locations indicating expected locations of the one or more end stops. The main actuator controller further includes an end stop location recalibrator that runs an automatic recalibration process to determine and set recalibrated end stop locations. The end stop location recalibrator runs the automatic calibration process in response to detecting that the drive device has unexpectedly stalled at a location other than a stored end stop location.

Abstract: A method for operating a direct current (DC) motor is shown and described. The method includes generating a first pulse width modulated (PWM) signal having a first duty cycle, providing the first PWM signal as a PWM DC output for the DC motor, and adjusting the first duty cycle to control a speed of the DC motor. The method further includes sensing an electric current output to the motor using a current sensor and, when the sensed current exceeds a threshold, holding the PWM DC output off.

Abstract: An actuator in a HVAC system includes a motor and a drive device driven by the motor. The drive device is coupled to a movable HVAC component for driving the movable HVAC component between multiple positions. The actuator includes an input connection configured to receive an input signal and a processing circuit coupled to the motor. The processing circuit is configured to determine whether the input signal is an AC voltage signal or a DC voltage signal. The processing circuit is configured to operate the motor using an AC motor control technique in response to determining that the input signal is an AC voltage signal and configured to operate the motor using a DC motor control technique in response to determining that the input signal is a DC voltage signal.

Abstract: A actuator in a HVAC system includes a motor and a drive device driven by the motor. The drive device is coupled to a movable HVAC component for driving the movable HVAC component between multiple positions. The actuator further includes a main actuator controller that determines when the drive device is approaching an end stop and a pulse width modulation (PWM) speed controller that generates a PWM speed output for controlling a speed of the motor. The PWM speed controller sets the PWM speed output to zero in response to a determination that the drive device is approaching the end stop. The PWM speed controller then increases the PWM speed output until the end stop is reached, thereby causing the speed of the motor to increase as the drive device approaches the end stop.

Abstract: A sensor in a building HVAC system includes a transducer configured to measure a variable in the building HVAC system and to generate a sensor reading indicating a value of the measured variable. The sensor includes a communications interface configured to provide the sensor reading to a control device in the building HVAC system and a near field communication (NFC) circuit separate from the communications interface. The NFC circuit is configured to facilitate bidirectional NFC data communications between the sensor and a mobile device. The sensor includes a processing circuit having a processor and memory. The processing circuit is configured to wirelessly transmit data stored in the memory of the sensor to the mobile device via the NFC circuit, wirelessly receive data from the mobile device via the NFC circuit, and store the data received from the mobile device in the memory of the sensor.

Abstract: An actuator in a HVAC system includes a motor and a drive device driven by the motor. The drive device is coupled to a movable HVAC component for driving the movable HVAC component between multiple positions. The actuator further includes a main actuator controller. The main actuator controller includes end stop location memory that stores one or more end stop locations indicating expected locations of the one or more end stops. The main actuator controller further includes an end stop location recalibrator that runs an automatic recalibration process to determine and set recalibrated end stop locations. The end stop location recalibrator runs the automatic calibration process in response to detecting that the drive device has unexpectedly stalled at a location other than a stored end stop location.

Abstract: An actuator in a HVAC system includes a mechanical transducer, an input data connection, a feedback data connection, and a processing circuit. The processing circuit is configured to use a master-slave detection signal communicated via the feedback data connection to select an operating mode for the actuator from a set of multiple potential operating modes including a master operating mode and a slave operating mode. The processing circuit is configured to operate the mechanical transducer in response to a control signal received via the input data connection according to the selected operating mode.

Abstract: A actuator in a HVAC system includes a motor and a drive device driven by the motor. The drive device is coupled to a movable HVAC component for driving the movable HVAC component between multiple positions. The actuator further includes a main actuator controller that determines when the drive device is approaching an end stop and a pulse width modulation (PWM) speed controller that generates a PWM speed output for controlling a speed of the motor. The PWM speed controller sets the PWM speed output to zero in response to a determination that the drive device is approaching the end stop. The PWM speed controller then increases the PWM speed output until the end stop is reached, thereby causing the speed of the motor to increase as the drive device approaches the end stop.

Abstract: An actuator in an HVAC system includes a housing, a motor, a hub configured to receive a shaft, and a processing circuit. The processing circuit is configured to operate the actuator in at least a first speed mode and a second speed mode that is faster than the first speed mode. The processing circuit is further configured to perform a calibration process for the actuator. The calibration process includes temporarily shifting the actuator from the first speed mode to the second speed mode and driving the shaft through a predetermined sequence of positions with the actuator in the second speed mode.

Abstract: An actuator for moving a component of an HVAC system includes a housing, a motor, and a hub configured to receive a shaft. The actuator also includes a processing circuit configured to temporarily shift the actuator from a first speed mode to a second speed mode that is different than the first speed mode upon receiving an input signal.

Abstract: A method for operating a direct current (DC) motor is shown and described. The method includes generating a first pulse width modulated (PWM) signal having a first duty cycle, providing the first PWM signal as a PWM DC output for the DC motor, and adjusting the first duty cycle to control a speed of the DC motor. The method further includes sensing an electric current output to the motor using a current sensor and, when the sensed current exceeds a threshold, holding the PWM DC output off.

Abstract: A method for operating a direct current (DC) motor is shown and described. The method includes using pulse width modulated (PWM) DC output to control the speed of the DC motor. The method further includes sensing current output to the motor. When the sensed current exceeds a threshold, the method holds the PWM DC output off.

Abstract: An actuator for moving a component of an HVAC system includes a housing, a motor, and a hub configured to receive a shaft. The actuator also includes a processing circuit configured to temporarily shift the actuator from a first speed mode to a second speed mode that is different than the first speed mode upon receiving an input signal.

Abstract: An actuator for an HVAC system includes a motor coupled by a gear train to an output connector. A spring coupled to the gear train stores energy when the motor is driven in one direction and releases stored energy when the motor is driven in the opposite direction. The spring returns the output connector to a normal position in the event that electrical power is lost. A motor stall current threshold for the motor is determined dynamically in response to operation of the actuator. The position of the spring, direction of motion and the temperature are sensed. The motor stall current threshold value is selected from a table in response to the values of the sensed operating parameters. A determination is made that the motor has stalled when the electric current applied to the motor exceeds the selected motor stall current threshold value.

Abstract: An actuator for an HVAC system includes a motor coupled by a gear train to an output connector. A spring coupled to the gear train stores energy when the motor is driven in one direction and releases stored energy when the motor is driven in the opposite direction. The spring returns the output connector to a normal position in the event that electrical power is lost. A motor stall current threshold for the motor is determined dynamically in response to operation of the actuator. The position of the spring, direction of motion and the temperature are sensed. The motor stall current threshold value is selected from a table in response to the values of the sensed operating parameters. A determination is made that the motor has stalled when the electric current applied to the motor exceeds the selected motor stall current threshold value.

Abstract: A drum-type sequencer operable in a ladder logic program and capable of being selectively stepped in various modes; that is, in forward stepped sequence, non-sequentially, and backwardly.