Patents by Inventor Gary A. Rozak

Gary A. Rozak has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20220126402
    Abstract: In various embodiments, metallic wires are fabricated by combining one or more powders of substantially spherical metal particles with one or more powders of non-spherical particles within one or more optional metallic tubes. The metal elements within the powders (and the one or more tubes, if present) collectively define a high entropy alloy of five or more metallic elements or a multi-principal element alloy of four or more metallic elements.
    Type: Application
    Filed: November 12, 2021
    Publication date: April 28, 2022
    Inventors: David B. SMATHERS, Patrick HOGAN, Michael Thomas STAWOVY, Maria B. WINNICKA, Gary A. ROZAK
  • Patent number: 11198197
    Abstract: In various embodiments, metallic wires are fabricated by combining one or more powders of substantially spherical metal particles with one or more powders of non-spherical particles within one or more optional metallic tubes. The metal elements within the powders (and the one or more tubes, if present) collectively define a high entropy alloy of five or more metallic elements or a multi-principal element alloy of four or more metallic elements.
    Type: Grant
    Filed: April 24, 2020
    Date of Patent: December 14, 2021
    Assignee: H.C. STARCK INC.
    Inventors: David B. Smathers, Patrick Hogan, Michael Thomas Stawovy, Maria B. Winnicka, Gary A. Rozak
  • Publication number: 20210354242
    Abstract: In various embodiments, additive manufacturing is utilized to fabricate three-dimensional metallic parts using metallic alloy wire as a feedstock material.
    Type: Application
    Filed: June 23, 2021
    Publication date: November 18, 2021
    Inventors: David B. SMATHERS, Patrick HOGAN, Michael Thomas STAWOVY, Maria B. WINNICKA, Gary A. ROZAK
  • Patent number: 11077524
    Abstract: In various embodiments, additive manufacturing is utilized to fabricate three-dimensional metallic parts using metallic alloy wire as a feedstock material.
    Type: Grant
    Filed: January 26, 2017
    Date of Patent: August 3, 2021
    Assignee: H.C. STARCK INC.
    Inventors: David B. Smathers, Patrick Hogan, Michael Thomas Stawovy, Maria B. Winnicka, Gary A. Rozak
  • Publication number: 20200316718
    Abstract: In various embodiments, metallic wires are fabricated by combining one or more powders of substantially spherical metal particles with one or more powders of non-spherical particles within one or more optional metallic tubes. The metal elements within the powders (and the one or more tubes, if present) collectively define a high entropy alloy of five or more metallic elements or a multi-principal element alloy of four or more metallic elements.
    Type: Application
    Filed: April 24, 2020
    Publication date: October 8, 2020
    Inventors: David B. SMATHERS, Patrick HOGAN, Michael Thomas STAWOVY, Maria B. WINNICKA, Gary A. ROZAK
  • Patent number: 10668566
    Abstract: In various embodiments, metallic wires are fabricated by combining one or more powders of substantially spherical metal particles with one or more powders of non-spherical particles within one or more optional metallic tubes. The metal elements within the powders (and the one or more tubes, if present) collectively define a high entropy alloy of five or more metallic elements or a multi-principal element alloy of four or more metallic elements.
    Type: Grant
    Filed: January 26, 2017
    Date of Patent: June 2, 2020
    Assignee: H.C. STARCK INC.
    Inventors: David B. Smathers, Patrick Hogan, Michael Thomas Stawovy, Maria B. Winnicka, Gary A. Rozak
  • Patent number: 10100438
    Abstract: In various embodiments, a precursor powder is pressed into an intermediate volume and chemically reduced, via sintering, to form a metallic shaped article.
    Type: Grant
    Filed: September 1, 2016
    Date of Patent: October 16, 2018
    Assignee: H.C. STARCK INC.
    Inventors: Maria Bozena Winnicka, Gary A. Rozak
  • Patent number: 9926623
    Abstract: In various embodiments, sputtering targets are formed by introducing molybdenum powder into a sheet bar mold, pressing the powder to form a sheet bar, sintering the sheet bar to form an ingot having a density of at least 90% of a theoretical density, preheating the ingot, rolling the ingot to form a plate, and heat treating the plate.
    Type: Grant
    Filed: March 4, 2016
    Date of Patent: March 27, 2018
    Assignee: H.C. STARCK INC.
    Inventors: Brad Lemon, Joseph Hirt, Timothy Welling, James G. Daily, III, David Meendering, Gary Rozak, Jerome O'Grady, Prabhat Kumar, Steven A. Miller, Rong-chein Richard Wu, David G. Schwartz
  • Publication number: 20170209963
    Abstract: In various embodiments, additive manufacturing is utilized to fabricate three-dimensional metallic parts using metallic alloy wire as a feedstock material.
    Type: Application
    Filed: January 26, 2017
    Publication date: July 27, 2017
    Inventors: David B. SMATHERS, Patrick HOGAN, Michael Thomas STAWOVY, Maria B. WINNICKA, Gary A. ROZAK
  • Publication number: 20170209908
    Abstract: In various embodiments, metallic wires are fabricated by combining one or more powders of substantially spherical metal particles with one or more powders of non-spherical particles within one or more optional metallic tubes. The metal elements within the powders (and the one or more tubes, if present) collectively define a high entropy alloy of five or more metallic elements or a multi-principal element alloy of four or more metallic elements.
    Type: Application
    Filed: January 26, 2017
    Publication date: July 27, 2017
    Inventors: David B. SMATHERS, Patrick HOGAN, Michael Thomas STAWOVY, Maria B. WINNICKA, Gary A. ROZAK
  • Publication number: 20160368058
    Abstract: In various embodiments, a precursor powder is pressed into an intermediate volume and chemically reduced, via sintering, to form a metallic shaped article.
    Type: Application
    Filed: September 1, 2016
    Publication date: December 22, 2016
    Inventors: Maria Bozena WINNICKA, Gary A. ROZAK
  • Patent number: 9457405
    Abstract: In various embodiments, a precursor powder is pressed into an intermediate volume and chemically reduced, via sintering, to form a metallic shaped article.
    Type: Grant
    Filed: March 13, 2013
    Date of Patent: October 4, 2016
    Assignee: H.C. Starck, Inc.
    Inventors: Maria Bozena Winnicka, Gary A. Rozak
  • Patent number: 9412568
    Abstract: In various embodiments, joined sputtering targets are formed at least in part by spray deposition of the sputtering material and/or welding.
    Type: Grant
    Filed: September 27, 2012
    Date of Patent: August 9, 2016
    Assignee: H.C. Starck, Inc.
    Inventors: Francois-Charles Dary, Mark Gaydos, William Loewenthal, Steven A. Miller, Gary Rozak, Scott Jeffrey Volchko, Stefan Zimmermann, Michael Thomas Stawovy
  • Publication number: 20160186311
    Abstract: In various embodiments, sputtering targets are formed by introducing molybdenum powder into a sheet bar mold, pressing the powder to form a sheet bar, sintering the sheet bar to form an ingot having a density of at least 90% of a theoretical density, preheating the ingot, rolling the ingot to form a plate, and heat treating the plate.
    Type: Application
    Filed: March 4, 2016
    Publication date: June 30, 2016
    Inventors: Brad Lemon, Joseph Hirt, Timothy Welling, James G. Daily, III, David Meendering, Gary Rozak, Jerome O'Grady, Prabhat Kumar, Steven A. Miller, Rong-chein Richard Wu, David G. Schwartz
  • Patent number: 9309591
    Abstract: In various embodiments, tubular sputtering targets comprising molybdenum are provided and sputtered to produce thin films comprising molybdenum. The sputtering targets may be formed by forming a tubular billet having an inner diameter IDI and an outer diameter ODI, the formation comprising pressing molybdenum powder in a mold and sintering the pressed molybdenum powder, working the tubular billet to form a worked billet having an outer diameter ODf smaller than ODI, and heat treating the worked billet. The sputtering targets may have a substantially uniform texture of (a) a 110 orientation parallel to a longitudinal direction and (b) a 111 orientation parallel to a radial direction.
    Type: Grant
    Filed: January 29, 2015
    Date of Patent: April 12, 2016
    Assignee: H.C. Starck, Inc.
    Inventors: Brad Lemon, Joseph Hirt, Timothy Welling, James G. Daily, III, David Meendering, Gary Rozak, Jerome O'Grady, Prabhat Kumar, Steven A. Miller, Rong-chein Richard Wu, David G. Schwartz
  • Publication number: 20160076138
    Abstract: In various embodiments, used sputtering targets are refurbished at least in part by maintaining a large obliquity angle between the spray-deposition gun and the depressed surface contour of the target during spray deposition of the target material.
    Type: Application
    Filed: November 24, 2015
    Publication date: March 17, 2016
    Inventors: Christopher MICHALUK, William LOEWENTHAL, Gary ROZAK, Marc ABOUAF, Patrick HOGAN, Steven A. MILLER
  • Publication number: 20150136584
    Abstract: In various embodiments, tubular sputtering targets comprising molybdenum are provided and sputtered to produce thin films comprising molybdenum. The sputtering targets may be formed by forming a tubular billet having an inner diameter IDI and an outer diameter ODI, the formation comprising pressing molybdenum powder in a mold and sintering the pressed molybdenum powder, working the tubular billet to form a worked billet having an outer diameter ODf smaller than ODI, and heat treating the worked billet. The sputtering targets may have a substantially uniform texture of (a) a 110 orientation parallel to a longitudinal direction and (b) a 111 orientation parallel to a radial direction.
    Type: Application
    Filed: January 29, 2015
    Publication date: May 21, 2015
    Inventors: Brad Lemon, Joseph Hirt, Timothy Welling, James G. Daily, III, David Meendering, Gary Rozak, Jerome O'Grady, Prabhat Kumar, Steven A. Miller, Rong-chein Richard Wu, David G. Schwartz
  • Patent number: 9017600
    Abstract: In various embodiments, planar sputtering targets are produced by forming a billet at least by pressing molybdenum powder in a mold and sintering the pressed powder, working the billet to form a worked billet, heat treating the worked billet, working the worked billet to form a final billet, and heat treating the final billet.
    Type: Grant
    Filed: March 25, 2013
    Date of Patent: April 28, 2015
    Assignee: H.C. Starck Inc.
    Inventors: Brad Lemon, Joseph Hirt, Timothy Welling, James G. Daily, III, David Meendering, Gary Rozak, Jerome O'Grady, Prabhat Kumar, Steven A. Miller, Rong-chein Richard Wu, David G. Schwartz
  • Patent number: 8911528
    Abstract: Molybdenum titanium sputter targets are provided. In one aspect, the targets are substantially free of the ?(Ti, Mo) alloy phase. In another aspect, the targets are substantially comprised of single phase ?(Ti, Mo) alloy. In both aspects, particulate emission during sputtering is reduced. Methods of preparing the targets, methods of bonding targets together to produce large area sputter targets, and films produced by the targets, are also provided.
    Type: Grant
    Filed: November 2, 2010
    Date of Patent: December 16, 2014
    Assignee: H.C. Starck Inc.
    Inventors: Mark E. Gaydos, Prabhat Kumar, Steve Miller, Norman C. Mills, Gary Rozak, Rong-Chein Richard Wu
  • Publication number: 20140299466
    Abstract: The present invention is directed to a process for producing high density, refractory metal products via a press/sintering process. The invention is also directed to a process for producing a sputtering target and to the sputtering target so produced.
    Type: Application
    Filed: May 5, 2014
    Publication date: October 9, 2014
    Inventors: Prabhat Kumar, Charles Wood, Gary Rozak, Steven A. Miller, Glen Zeman, Rong-Chein Richard Wu