Abstract: A full function antilock brake valve including a master cylinder port, a wheel port, and an accumulator port. The valve includes a first fluid path coupling the wheel port and the master cylinder port, and a second fluid path coupling the wheel port and the accumulator port. The valve has a normally open valve portion for controlling the flow of fluid through the first fluid path, and the normally open valve portion includes an armature having a plunger that engages a seat. The first fluid path includes an inflow portion that delivers flow from the wheel port to the normally open valve portion. The valve further includes a normally closed valve portion for controlling the flow of fluid from the wheel port to the accumulator port, the normally closed valve portion including an armature having a plunger that engages a seat.

Abstract: The invention provides an electric brake caliper that includes a caliper housing have a rotor channel adapted to receive a rotor therein, where the rotor channel has a first axial surface adapted to seat an outer brake pad thereon. The brake caliper also includes a piston assembly mounted to the housing on an axial side of the rotor channel opposite that of the outer brake pad.

Abstract: A brake vacuum booster assembly is provided that includes a power piston with a two-piece member movable relative thereto for opening a valve when a brake pedal is applied. The two-piece member includes a cylinder and a cylinder cap. The cylinder has a passageway vented to atmosphere for providing air to air chamber in the booster. An electric actuator is retained within a cavity in the cylinder for coacting with the valve to more quickly open the valve during a rapid brake pedal apply. A cylinder cap is connected to an end of the cylinder for retaining the electric actuator within the cavity. The cylinder cap has an opening aligned with the passageway. A retaining mechanism is arranged between the cylinder and the cylinder cap for preventing axial and rotational movement of the cylinder cap relative to the cylinder to securely retain the electric actuator within the cavity and maintain alignment of the opening and passageway.

Abstract: A self contained, supplemental vacuum assist unit is provided for use with a vacuum brake booster and a source of vacuum in a motor vehicle. The unit includes, within a single housing, an electric motor, an air pump driven by the motor, a manifold defining air exhaust and assist vacuum chambers, a pair of check valves permitting air flow from the pump outlet and the assist vacuum chamber to the air exhaust chamber, an outlet from the air exhaust chamber with a fitting for connection to the vacuum source, an opening from the assist vacuum chamber with a fitting providing communication directly to the interior of the vacuum chamber of the booster, and a pressure sensor including a diaphragm, plunger, magnet with a Hall effect sensor and motor control circuitry on a circuit board within the assist vacuum chamber. The unit is compact, light weight and efficient and is designed for attachment directly to the booster with no intervening vacuum hose therebetween.

Abstract: A brake booster provides additional boost capacity without unduly increasing booster size and weight by providing a vacuum pump connected so as to add its additional vacuum capacity to that of the normal vacuum source when activated in response to sensed approaching run-out. The additional vacuum is provided by connecting the vacuum pump in a second conduit between the vacuum source and the booster vacuum chamber in parallel with a first conduit connecting the vacuum source directly with the booster vacuum chamber, with check valve means in the first and second conduits preventing substantial vacuum loss from the vacuum chamber.

Abstract: A single-operation valve assembly useful in such braking system applications, as well as others, includes a flow passage and a valve member located within the flow passage at a first position in which the valve member prevents fluid flow from an upstream side of the valve member to a downstream side of the valve member. The valve member and flow passage are configured for movement of the valve member from the first position along the flow passage to a second position along the flow passage when a pressure difference between the upstream side of the valve member and the downstream side of the valve member exceeds a threshold level. The valve member and the flow passage are also configured for free flow of fluid along the flow passage in either direction when the valve member moves to the second position. Thus, in a braking system circuit the subject valve assembly does not interfere with fluid flow in the circuit after the valve member has been blown to the second position.

Abstract: A vacuum brake booster provides a braking speed of application enhancement by increasing the air valve opening when a vehicle operator applies braking force quickly and forcefully. This is accomplished with a two part air valve which is normally expanded axially to a normal length by an internal spring but which may be shortened to open the air valve by a greater amount when the brake pedal input force is sufficient to move the air valve axially against another spring into contact with a shoulder of the power piston. The internal spring has a much higher preload than the other spring so that the booster operates with a fully axially expanded air valve in normal, low force brake activation. Once the air valve axially engages the power piston, however, the increase in air valve opening is immediate and substantial with any further increase in braking force.

Abstract: A vacuum booster for a vehicle brake system provides a working pressure valve seat on a valve member axially movable with respect to an input member. A rotary electric motor within the booster has an output shaft coupled through rotary to linear motion conversion apparatus to move the valve member with its working pressure valve seat relative to the input member. The combination of elements is designed as a drop-in replacement for a standard air valve member. The motion conversion apparatus provides much greater mechanical force than a linear solenoid; and this allows a more straightforward design of the valve arrangement, particularly the use of a high friction seal such as a simple "O"-ring in a groove. In further contrast to a linear solenoid, it further provides positive control of the working pressure valve seat position and an extended range of travel with constant force throughout the range.

Abstract: A power booster is operable at relatively low apply rates and at relatively high apply rates and includes an input assembly that has a movable input rod and a primary reaction piston having a first reaction area. An output support body is responsive to movement of the input rod, with a resilient reaction disc engaging the output support body. A secondary reaction body has a second reaction area and is engageable with the reaction disc and transfers loads between the reaction disc and the input assembly at relatively low apply rates. The amount of the load transferred is a function of both the first reaction area and the second reaction area at the relatively low apply rates resulting in a first reaction ratio. The primary reaction piston is engageable with the reaction disc and transfers loads between the output support body and the input assembly during relatively high apply rates.

Abstract: A brake system control apparatus comprising: a fluid brake system including a master cylinder containing a hydraulic fluid having a hydraulic pressure, a hydraulic pump having an output hydraulically coupled to the master cylinder, a motor coupled to and providing motive force to the hydraulic pump, a current sensing device coupled to the motor and providing an output signal indicative of electric current through the motor; and an electronic controller coupled to the current sensing device comprising a first sampler taking a first sample of the output signal a first time period after a start up of the motor, a second sampler taking a second sample of the output current a second time period after start up of the motor and a divider for determining a ratio of the first and second samples wherein the ratio is indicative of a hydraulic pressure in the master cylinder at the start up of the motor.

Abstract: A pump-motor apparatus comprising: a pump having an input shaft for receiving motive force to operate the pump, wherein during rotation of the input shaft, the pump exhibits repeating cyclical first torque variations on the input shaft, said first torque variations including cyclical torque peaks and torque dips and occurring in substantially evenly spaced increments in angular position of the input shaft; and an electric drive motor having an output shaft coupled to and driving the input shaft, wherein the electric drive motor exhibits on the output shaft repeating cyclical second torque variations, said second torque variations including cyclical torque peaks and torque dips and occurring in substantially evenly spaced increments in angular position of the output shaft, wherein the substantially evenly spaced increments in angular position of the output shaft are equal to the substantially evenly spaced angular increments in position of the input shaft, wherein torque peaks and dips of the output shaft seco

Abstract: A variable pitch screw driver system includes a rotatable drive nut powered by a motor actuator. A base screw having a fixed pitch extends through the drive nut and is linearly translatable in response to rotation of the drive nut. The base screw carries a pin that follows a secondary helical screw. Linear translation of the base screw is altered by tracking of the pin along the helical screw such that rotation of the base screw is selectively effected simultaneously with rotation of the drive nut resulting in an effective variable pitch of the screw driver. Linear translation of the base screw effects linear translation of a piston at a variable rate.

Abstract: A solenoid driver circuit is provided that operates a solenoid in a quiet operation by reducing solenoid armature velocity. A pulse signal and a ramp signal are provided by a frequency generator and a ramp generator, respectively. A frequency switching circuit receives the pulse and ramp signals and responsively provides a time varying pulse signal that has a duty cycle that decreases with time. A dwell circuit allows the frequency switching circuit to control the solenoid for a first time period and then provides an on signal to the solenoid, maintaining the solenoid in the on position. The solenoid driver circuit is particularly suitable for use with solenoid controlled valves.