Patents by Inventor Gary Edward Merz
Gary Edward Merz has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Patent number: 11919196Abstract: A manufacturing system includes a tape advancing through the manufacturing system and a station of the manufacturing system. The tape includes a first portion having grains of an inorganic material bound by an organic binder. The station of the manufacturing system receives the first portion of the tape and prepares the tape for sintering by chemically changing the organic binder and/or removing the organic binder from the first portion of the tape, leaving the grains of the inorganic material, to form a second portion of the tape and, at least in part, prepare the tape for sintering.Type: GrantFiled: July 25, 2023Date of Patent: March 5, 2024Assignee: Corning IncorporatedInventors: Michael Edward Badding, William Joseph Bouton, Lanrik Wayne Kester, Thomas Dale Ketcham, Andrew Peter Kittleson, Dale Charles Marshall, Gary Edward Merz, Eric Lee Miller, Emmanuel Chima Okpara, Conor James Walsh
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Publication number: 20240002272Abstract: Methods for manufacturing a glass ribbon include moving the glass ribbon along a travel path in a travel direction. Methods include directing a first ribbon portion of the glass ribbon to a winding apparatus to wind the first ribbon portion into a roll. Methods include detaching the first ribbon portion from a second ribbon portion of the glass ribbon. Methods include separating the second ribbon portion into a plurality of separated ribbon portions. Methods include directing a first set of the plurality of separated ribbon portions toward a disposal apparatus to crush the first set of the plurality of separated ribbon portions. Methods include forming a stack with a second set of the plurality of separated ribbon portions. A glass manufacturing apparatus is provided.Type: ApplicationFiled: November 17, 2021Publication date: January 4, 2024Inventors: James William Brown, Pierre Georges Brunello, Nils Paul Fornell, Misha Andre Gerschel, Keith Mitchell Hill, Mark Thomas Massaro, Gary Edward Merz, Stephane Poissy
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Publication number: 20230364828Abstract: A manufacturing system includes a tape advancing through the manufacturing system and a station of the manufacturing system. The tape includes a first portion having grains of an inorganic material bound by an organic binder. The station of the manufacturing system receives the first portion of the tape and prepares the tape for sintering by chemically changing the organic binder and/or removing the organic binder from the first portion of the tape, leaving the grains of the inorganic material, to form a second portion of the tape and, at least in part, prepare the tape for sintering.Type: ApplicationFiled: July 25, 2023Publication date: November 16, 2023Inventors: Michael Edward Badding, William Joseph Bouton, Lanrik Wayne Kester, Thomas Dale Ketcham, Andrew Peter Kittleson, Dale Charles Marshall, Gary Edward Merz, Eric Lee Miller, Emmanuel Chima Okpara, Conor James Walsh
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Publication number: 20230307701Abstract: A cathode configured for a solid-state battery includes a body having grains of inorganic material sintered to one another, wherein the grains comprise lithium. A thickness of the body is from 3 ?m to 100 ?m. The first major surface and the second major surface have an unpolished granular profile such that the profile includes grains protruding outward from the respective major surface with a height of at least 25 nm and no more than 150 ?m relative to recessed portions of the respective major surface at boundaries between the respective grains.Type: ApplicationFiled: May 30, 2023Publication date: September 28, 2023Inventors: Michael Edward Badding, Jacqueline Leslie Brown, Jennifer Anella Heine, Thomas Dale Ketcham, Gary Edward Merz, Eric Lee Miller, Zhen Song, Cameron Wayne Tanner, Conor James Walsh
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Patent number: 11745385Abstract: A manufacturing system includes a tape advancing through the manufacturing system and a station of the manufacturing system. The tape includes a first portion having grains of an inorganic material bound by an organic binder. The station of the manufacturing system receives the first portion of the tape and prepares the tape for sintering by chemically changing the organic binder and/or removing the organic binder from the first portion of the tape, leaving the grains of the inorganic material, to form a second portion of the tape and, at least in part, prepare the tape for sintering.Type: GrantFiled: January 10, 2023Date of Patent: September 5, 2023Assignee: Corning IncorporatedInventors: Michael Edward Badding, William Joseph Bouton, Lanrik Wayne Kester, Thomas Dale Ketcham, Andrew Peter Kittleson, Dale Charles Marshall, Gary Edward Merz, Eric Lee Miller, Emmanuel Chima Okpara, Conor James Walsh
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Publication number: 20230158708Abstract: A manufacturing system includes a tape advancing through the manufacturing system and a station of the manufacturing system. The tape includes a first portion having grains of an inorganic material bound by an organic binder. The station of the manufacturing system receives the first portion of the tape and prepares the tape for sintering by chemically changing the organic binder and/or removing the organic binder from the first portion of the tape, leaving the grains of the inorganic material, to form a second portion of the tape and, at least in part, prepare the tape for sintering.Type: ApplicationFiled: January 10, 2023Publication date: May 25, 2023Inventors: Michael Edward Badding, William Joseph Bouton, Lanrik Wayne Kester, Thomas Dale Ketcham, Andrew Peter Kittleson, Dale Charles Marshall, Gary Edward Merz, Eric Lee Miller, Emmanuel Chima Okpara, Conor James Walsh
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Patent number: 11577427Abstract: A manufacturing system includes a tape advancing through the manufacturing system and a station of the manufacturing system. The tape includes a first portion having grains of an inorganic material bound by an organic binder. The station of the manufacturing system receives the first portion of the tape and prepares the tape for sintering by chemically changing the organic binder and/or removing the organic binder from the first portion of the tape, leaving the grains of the inorganic material, to form a second portion of the tape and, at least in part, prepare the tape for sintering.Type: GrantFiled: May 6, 2022Date of Patent: February 14, 2023Assignee: Corning IncorporatedInventors: Michael Edward Badding, William Joseph Bouton, Lanrik Wayne Kester, Thomas Dale Ketcham, Andrew Peter Kittleson, Dale Charles Marshall, Gary Edward Merz, Eric Lee Miller, Emmanuel Chima Okpara, Conor James Walsh
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Publication number: 20220297344Abstract: A manufacturing system includes a tape advancing through the manufacturing system and a station of the manufacturing system. The tape includes a first portion having grains of an inorganic material bound by an organic binder. The station of the manufacturing system receives the first portion of the tape and prepares the tape for sintering by chemically changing the organic binder and/or removing the organic binder from the first portion of the tape, leaving the grains of the inorganic material, to form a second portion of the tape and, at least in part, prepare the tape for sintering.Type: ApplicationFiled: May 6, 2022Publication date: September 22, 2022Inventors: Michael Edward Badding, William Joseph Bouton, Lanrik Wayne Kester, Thomas Dale Ketcham, Andrew Peter Kittleson, Dale Charles Marshall, Gary Edward Merz, Eric Lee Miller, Emmanuel Chima Okpara, Conor James Walsh
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Publication number: 20220278364Abstract: Electrolyte for a solid-state battery includes a body having grains of inorganic material sintered to one another, where the grains include lithium. The body is thin, has little porosity by volume, and has high ionic conductivity.Type: ApplicationFiled: May 19, 2022Publication date: September 1, 2022Inventors: Michael Edward Badding, Jacqueline Leslie Brown, Jennifer Anella Heine, Thomas Dale Ketcham, Gary Edward Merz, Eric Lee Miller, Zhen Song, Cameron Wayne Tanner, Conor James Walsh
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Publication number: 20220252347Abstract: A furnace may include a furnace muffle that can accommodate relatively larger workpieces than other furnaces. The furnace muffle may include a cover that includes one or more sets of plates. The plates may be configured to prevent sag during extended runtimes while still enabling the furnace to reach a temperature (e.g., a temperature between 1590° C. and 1650° C.) for sintering a workpiece. In some examples, the cover may include a first set of plates of a first material (e.g., a first alumina refractory material) and a second set of plates of a second material (e.g., a second alumina refractory material). The second material may have greater thermal conductivity than the first material. Accordingly, plates of the second set may be located in higher temperature zones of the furnace to enable efficient heat transfer from heater elements through the furnace muffle to a contact plate where a workpiece is heated.Type: ApplicationFiled: February 1, 2022Publication date: August 11, 2022Inventors: Dale Charles Marshall, Gary Edward Merz, Richard Alan Shelleman, Bin Yang
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Patent number: 11411245Abstract: Electrolyte for a solid-state battery includes a body having grains of inorganic material sintered to one another, where the grains include lithium. The body is thin, has little porosity by volume, and has high ionic conductivity.Type: GrantFiled: August 7, 2019Date of Patent: August 9, 2022Assignee: Corning IncorporatedInventors: Michael Edward Badding, Zhen Song, Jacqueline Leslie Brown, Jennifer Anella Heine, Thomas Dale Ketcham, Gary Edward Merz, Eric Lee Miller, Cameron Wayne Tanner, Conor James Walsh
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Patent number: 11351697Abstract: A manufacturing system includes a tape advancing through the manufacturing system and a station of the manufacturing system. The tape includes a first portion having grains of an inorganic material bound by an organic binder. The station of the manufacturing system receives the first portion of the tape and prepares the tape for sintering by chemically changing the organic binder and/or removing the organic binder from the first portion of the tape, leaving the grains of the inorganic material, to form a second portion of the tape and, at least in part, prepare the tape for sintering.Type: GrantFiled: October 2, 2019Date of Patent: June 7, 2022Assignee: Corning IncorporatedInventors: Michael Edward Badding, William Joseph Bouton, Lanrik Wayne Kester, Thomas Dale Ketcham, Andrew Peter Kittleson, Dale Charles Marshall, Gary Edward Merz, Eric Lee Miller, Emmanuel Chima Okpara, Conor James Walsh
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Patent number: 11274056Abstract: A system and method for sintering a thin, high purity fused silica glass sheet having a thickness of 500 ?m or less, includes a step of rastering a beam of a laser across a sheet of high purity fused silica soot; wherein a pattern of the rastering includes tightly spacing target locations on the sheet such that the laser sinters the soot and simultaneously forms tiny notches on a first major surface of the sheet when viewed in cross-section, wherein the tiny notches are crenellated such that at least some of the notches have generally flat bottom surfaces and at least some respective adjoining caps have generally plateau top surfaces offset from the bottom surfaces by steeply-angled sidewalls.Type: GrantFiled: August 16, 2017Date of Patent: March 15, 2022Assignee: Corning IncorporatedInventors: Venkata Adiseshaiah Bhagavatula, Daniel Warren Hawtof, Xinghua Li, Gary Edward Merz, John Stone, III
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Patent number: 10800696Abstract: A method and apparatus for processing glass comprising a forming apparatus in a first processing zone, the forming apparatus configured to form a glass ribbon having a first direction of travel in the first processing zone. The apparatus also includes a first cutting apparatus in a second processing zone, the first cutting apparatus configured to separate one or more portions of the glass ribbon, the glass ribbon having a second direction of travel. The apparatus includes a first buffer zone between the first processing zone and the second processing zone in which the glass ribbon is supported in a first catenary between two, spaced-apart payoff positions. The second direction of travel in the second processing zone can be orthogonal to the first direction of travel in the first processing zone.Type: GrantFiled: May 17, 2016Date of Patent: October 13, 2020Assignee: Corning IncorporatedInventors: Tomohiro Aburada, Douglas Edward Brackley, Gautam Narendra Kudva, Shawn Rachelle Markham, Gary Edward Merz, Eric Lee Miller
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Patent number: 10581115Abstract: Electrolyte for a solid-state battery includes a body having grains of inorganic material sintered to one another, where the grains include lithium. The body is thin, has little porosity by volume, and has high ionic conductivity.Type: GrantFiled: March 7, 2019Date of Patent: March 3, 2020Assignee: CORNING INCORPORATEDInventors: Michael Edward Badding, Jacqueline Leslie Brown, Jennifer Anella Heine, Thomas Dale Ketcham, Gary Edward Merz, Eric Lee Miller, Zhen Song, Cameron Wayne Tanner, Conor James Walsh
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Patent number: 10570047Abstract: A method of continuously processing glass ribbon having a thickness ?0.3 mm. The method includes providing a glass processing apparatus having a first processing zone, a second processing zone and a third processing zone. The glass ribbon is continuously fed from the first processing zone, through the second processing zone to the third processing zone. The feed rate of the glass ribbon is controlled through each processing zone using a global control device. A first buffer zone is provided between the first processing zone and the second processing zone in which the glass substrate is supported in a first catenary between two, spaced-apart, payoff positions. A second buffer zone is provided between the second processing zone and the third processing zone in which the glass substrate is supported in a second catenary between two, spaced-apart, payoff positions.Type: GrantFiled: July 7, 2015Date of Patent: February 25, 2020Assignee: Corning IncorporatedInventors: Tomohiro Aburada, Jeffrey Robert Amadon, Douglas Edward Brackley, Gautam Narendra Kudva, Gary Edward Merz, Eric Lee Miller, Michael Yoshiya Nishimoto, Ian David Tracy, Matthew Daniel Trosa, Rui Zhang
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Publication number: 20200031014Abstract: A manufacturing system includes a tape advancing through the manufacturing system and a station of the manufacturing system. The tape includes a first portion having grains of an inorganic material bound by an organic binder. The station of the manufacturing system receives the first portion of the tape and prepares the tape for sintering by chemically changing the organic binder and/or removing the organic binder from the first portion of the tape, leaving the grains of the inorganic material, to form a second portion of the tape and, at least in part, prepare the tape for sintering.Type: ApplicationFiled: October 2, 2019Publication date: January 30, 2020Inventors: Michael Edward Badding, William Joseph Bouton, Lanrik Wayne Kester, Thomas Dale Ketcham, Andrew Peter Kittleson, Dale Charles Marshall, Gary Edward Merz, Eric Lee Miller, Emmanuel Chima Okpara, Conor James Walsh
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Publication number: 20190389759Abstract: A method of continuously processing glass ribbon having a thickness?0.3 mm. The method includes providing a glass processing apparatus having a first processing zone, a second processing zone and a third processing zone. The glass ribbon is continuously fed from the first processing zone, through the second processing zone to the third processing zone. The feed rate of the glass ribbon is controlled through each processing zone using a global control device. A first buffer zone is provided between the first processing zone and the second processing zone in which the glass substrate is supported in a first catenary between two, spaced-apart, payoff positions. A second buffer zone is provided between the second processing zone and the third processing zone in which the glass substrate is supported in a second catenary between two, spaced-apart, payoff positions.Type: ApplicationFiled: August 27, 2019Publication date: December 26, 2019Inventors: Tomohiro Aburada, Jeffrey Robert Amadon, Douglas Edward Brackley, Gautam Narendra Kudva, Gary Edward Merz, Eric Lee Miller, Michael Yoshiya Nishimoto, Ian David Tracy, Matthew Daniel Trosa, Rui Zhang
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Patent number: 10486332Abstract: A manufacturing system includes a tape advancing through the manufacturing system and a station of the manufacturing system. The tape includes a first portion having grains of an inorganic material bound by an organic binder. The station of the manufacturing system receives the first portion of the tape and prepares the tape for sintering by chemically changing the organic binder and/or removing the organic binder from the first portion of the tape, leaving the grains of the inorganic material, to form a second portion of the tape and, at least in part, prepare the tape for sintering.Type: GrantFiled: December 19, 2017Date of Patent: November 26, 2019Assignee: Corning IncorporatedInventors: Michael Edward Badding, William Joseph Bouton, Lanrik Wayne Kester, Thomas Dale Ketcham, Andrew Peter Kittleson, Dale Charles Marshall, Gary Edward Merz, Eric Lee Miller, Emmanuel Chima Okpara, Conor James Walsh
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Patent number: 10435324Abstract: A system and method for making an edge section of a thin, high purity fused silica glass sheet. The method includes a step of directing a laser to melt through the glass sheet with localized heating of a narrow portion of the glass sheet to form an edge section of the glass sheet, and continuing the edge section to form a closed loop defining a perimeter of the glass sheet. The method further includes rapidly cooling the glass sheet through the glass transition temperature as the melted glass of the edge section contracts and/or solidifies to form an unrefined-bullnose shape extending between first and second major surfaces of the glass sheet.Type: GrantFiled: August 16, 2017Date of Patent: October 8, 2019Assignee: Corning IncorporatedInventors: Venkata Adiseshaiah Bhagavatula, Daniel Warren Hawtof, Xinghua Li, Gary Edward Merz, John Stone, III