Abstract: An electrochemical cell comprises a casing having an open- ended container closed by a lid. An anode and cathode are housed inside the casing. The cathode housed inside a primary separator envelope is electrically connected to a positive polarity terminal pin electrically isolated from the casing by a glass-to- The anode is electrically connected to the casing metal seal. serving as a negative terminal. The primary separator enveloping the cathode is contained in a secondary separator comprising an open-ended bag-shaped member extending to an open annular edge. The open annular edge of the secondary separator resides between the cathode electrically connected to the terminal pin and the anode electrically connected to the casing. An electrolyte provided in the casing activates the anode and cathode.

Abstract: A lid assembly for an electrochemical cell comprises a plate-shaped lid having an opening and a glass-to-metal seal (GTMS) residing in the lid opening. The GTMS does not have a ferrule. Instead, the GTMS has a sealing glass that seals directly to a terminal pin and to the lid. The terminal pin has an enlarged diameter pin section contacted by the sealing glass and a first reduced diameter pin section extending axially outwardly from the enlarged diameter pin section. An electrochemical cell provided with the lid assembly is also described.

Abstract: A miniature electrochemical cell having a volume of less than 0.5 cc is described. The cell has a casing of first and second ceramic substrates that are hermetically secured to each other to provide an internal space housing an electrode assembly. First and second conductive pathways extend through the ceramic substrates. The pathways have respective inner surfaces that are conductively connected to the respective anode and cathode current collectors and respective outer surfaces that provide for connection to a load. An electrolyte in the internal space of the housing activates the electrode assembly.

Abstract: A miniature electrochemical cell having a total volume that is less than 0.5 cc is described. The cell casing is formed by joining two ceramic casing halves together. One or both casing halves are machined from ceramic to provide a recess that is sized and shaped to contain the electrode assembly. The opposite polarity terminals are metal feedthroughs, such as of gold, and are formed by brazing gold into openings machined into one or both of ceramic casing halves. A thin film metallization, such as of titanium, contacts an edge periphery of each ceramic casing half. The first ceramic casing half is moved into registry with the second ceramic casing half so that the first and second ring-shaped metallizations contact each other.

Abstract: An electrochemical cell comprises a casing having an open-ended container closed by a lid. An anode and cathode are housed inside the casing. The cathode housed inside a primary separator envelope is electrically connected to a positive polarity terminal pin electrically isolated from the casing by a glass-to-metal seal. The anode is electrically connected to the casing serving as a negative terminal. The primary separator enveloping the cathode is contained in a secondary separator comprising an open-ended bag-shaped member extending to an open annular edge. The open annular edge of the secondary separator resides between the cathode electrically connected to the terminal pin and the anode electrically connected to the casing. As electrochemical cells become increasingly smaller to power smaller devices, the physical barrier provided by the upper edge of the secondary separator is important to prevent physical contact between the positive and negative terminals.

Abstract: A lid assembly for an electrochemical cell comprises a plate-shaped lid having an opening and a glass-to-metal seal (GTMS) residing in the lid opening. The GTMS does not have a ferrule. Instead, the GTMS has a sealing glass that seals directly to a terminal pin and to the lid. The terminal pin has an enlarged diameter pin section contacted by the sealing glass and a first reduced diameter pin section extending axially outwardly from the enlarged diameter pin section. An electrochemical cell provided with the lid assembly is also described.

Abstract: A miniature electrochemical cell having a total volume that is less than 0.5 cc is described. The cell casing is formed by joining two ceramic casing halves together. One or both casing halves are machined from ceramic to provide a recess that is sized and shaped to contain the electrode assembly. The opposite polarity terminals are metal feedthroughs, such as of gold, and are formed by brazing gold into openings machined into one or both ceramic casing halves. The two ceramic casing halves are separated from each other by a metal interlayer, such as of gold, bonded to a thin film metallization adhesion layer, such as of titanium, that contacts an edge periphery of each ceramic casing half. A solid electrolyte (LixPOyNz) is used to activate the electrode assembly.

Abstract: A miniature electrochemical cell having a total volume that is less than 0.5 cc is described. The casing enclosure consists of a lower plate supporting a cylindrically-shaped can having an open upper end closed with a cover. The can is selectively coated with a dielectric material to provide electrical isolation of the to-be-housed active materials from the can sidewall. A glass-to-metal seal electrically isolates the lower plate from the can. An electrode assembly comprising a sandwich of cathode active material/separator/anode active material is housed in the casing. That way, the lower plate contacting the cathode active material is the positive terminal and the closing cover connected to the can and contacted to the anode active material serves as the negative cell terminal. An electrolyte filled into the casing activates the electrode assembly and the fill opening is sealed with a plug. The cell can be of either a primary or a secondary chemistry.

Abstract: An electrochemical cell, preferably a secondary, rechargeable cell, including a casing comprised of a main body portion having opposed lower and upper open ends closed by respective lower and upper lids is described. The main body portion is composed of titanium Grades 5 or 23 having a relatively high electrical resistivity material while the lower and upper lids are composed of titanium Grades 1 or 2. The lids are preferably joined to the main body portion using laser welding. The combination of these differing titanium alloys provides a cell casing that effectively retards eddy current induced heating during cell recharging.

Abstract: A miniature electrochemical cell having a volume of less than 0.5 cc is described. The cell has a casing of first and second ceramic substrates that are hermetically secured to each other to provide an internal space housing an electrode assembly. First and second conductive pathways extend through the ceramic substrates. The pathways have respective inner surfaces that are conductively connected to the respective anode and cathode current collectors and respective outer surfaces that provide for connection to a load. An electrolyte in the internal space of the housing activates the electrode assembly.

Abstract: A miniature electrochemical cell having a volume of less than 0.5 cc is described. The cell has a casing of first and second ceramic substrates that are hermetically secured to each other to provide an internal space housing an electrode assembly. First and second conductive pathways extend through the ceramic substrates. The pathways have respective inner surfaces that are conductively connected to the respective anode and cathode current collectors and respective outer surfaces that provide for connection to a load. An electrolyte in the internal space of the housing activates the electrode assembly.

Abstract: A miniature electrochemical cell having a total volume that is less than 0.5 cc is described. The cell casing is formed by joining two ceramic casing halves together. One or both casing halves are machined from ceramic to provide a recess that is sized and shaped to contain the electrode assembly. The opposite polarity terminals are metal feedthroughs, such as of gold, and are formed by brazing gold into openings machined into one or both of ceramic casing halves. A thin film metallization, such as of titanium, contacts an edge periphery of each ceramic casing half. The first ceramic casing half is moved into registry with the second ceramic casing half so that the first and second ring-shaped metallizations contact each other.

Abstract: Disclosed herein are electrochemical cells that generally relate to the conversion of chemical energy to electrical energy. More particularly, the present disclosure is directed to primary lithium electrochemical cells possessing insulator pocket structures, which substantially envelope cathode components to prevent lithium cluster formation therein.

Abstract: A miniature electrochemical cell having a total volume that is less than 0.5 cc is described. The cell casing is formed by joining two ceramic casing halves together. One or both casing halves are machined from ceramic to provide a recess that is sized and shaped to contain the electrode assembly. The opposite polarity terminals are metal feedthroughs, such as of gold, and are formed by brazing gold into openings machined into one or both ceramic casing halves. The two ceramic casing halves are separated from each other by a metal interlayer, such as of gold, bonded to a thin film metallization adhesion layer, such as of titanium, that contacts an edge periphery of each ceramic casing half. A solid electrolyte (LixPOyNz) is used to activate the electrode assembly.

Abstract: An electrochemical cell, preferably a secondary, rechargeable cell, including a casing comprised of a main body portion having opposed lower and upper open ends closed by respective lower and upper lids is described. The main body portion is composed of titanium Grades 5 or 23 having a relatively high electrical resistivity material while the lower and upper lids are composed of titanium Grades 1 or 2. The lids are preferably joined to the main body portion using laser welding. The combination of these differing titanium alloys provides a cell casing that effectively retards eddy current induced heating during cell recharging.

Abstract: An electrochemical cell, preferably a secondary, rechargeable cell, including a casing comprised of a main body portion having opposed lower and upper open ends closed by respective lower and upper lids is described. The main body portion is composed of titanium Grades 5 or 23 having a relatively high electrical resistivity material while the lower and upper lids are composed of titanium Grades 1 or 2. The lids are preferably joined to the main body portion using laser welding. The combination of these differing titanium alloys provides a cell casing that effectively retards eddy current induced heating during cell recharging.

Abstract: The present invention is directed to an electrochemical cell having plate electrodes housed inside a mating “clamshell” casing. When mated together, the casing components are form-fitting with respect to the internal battery structure so as to reduce the overall size of the electrochemical package. A header assembly containing both a glass-to-metal seal opening for a terminal lead and an electrolyte fill opening is used in conjunction with the clamshell casing. The electrolyte fill opening is constructed with an elongated opening with at least two different radii. A first and second sealing element is welded within the electrolyte fill opening at different depths within the header to block the flow of electrolyte and form a hermetic seal.

Abstract: Disclosed herein are electrochemical cells that generally relate to the conversion of chemical energy to electrical energy. More particularly, the present disclosure is directed to primary lithium electrochemical cells possessing insulator pocket structures, which substantially envelope cathode components to prevent lithium cluster formation therein.

Abstract: The present invention is directed to an electrochemical cell having plate electrodes housed inside a mating “clamshell” casing. When mated together, the casing components are form-fitting with respect to the internal battery structure so as to reduce the overall size of the electrochemical package. A header assembly containing both a glass-to-metal seal opening for a terminal lead and an electrolyte fill opening is used in conjunction with the clamshell casing. The electrolyte fill opening is constructed with an elongated opening with at least two different radii. A first and second sealing element is welded within the electrolyte fill opening at different depths within the header to block the flow of electrolyte and form a hermetic seal.

Abstract: An electrochemical cell, preferably a secondary, rechargeable cell, including a casing comprised of a main body portion having opposed lower and upper open ends closed by respective lower and upper lids is described. The main body portion is composed of titanium Grades 5 or 23 having a relatively high electrical resistivity material while the lower and upper lids are composed of titanium Grades 1 or 2. The lids are preferably joined to the main body portion using laser welding. The combination of these differing titanium alloys provides a cell casing that effectively retards eddy current induced heating during cell recharging.