Abstract: This invention relates to a mirror head (10) for an external vehicle mirror that comprises a load carrying structure (11) that is located within the mirror head, a connector (16) on the load carrying structure (11) that connects the mirror head (10) with respect to the vehicle, a shell (12, 13, 14) forming the external surface of the mirror head (10) within which at least a portion of the load carrying structure (11) locates, said connector (16) being positioned to enable connection with respect to the vehicle, and foam within the internal cavity of the shell (12, 13, 14), that acts to bond the load carrying structure (11) with respect to the shell components (12, 13, 14). This assembly provides a lighter mirror head (10) by comparison to conventional construction techniques while at the same time remaining rigid. It provides a means whereby loads can be transferred to the foam which are in turn transferred to the external shell components (12, 13, 14) of the mirror head (10).

Abstract: A minor parking mechanism for an exterior rear view mirror that rotates a mirror head to a parked position. The mechanism has a mirror mounting bracket, a mirror head pivotally connected to the mirror mounting bracket so the mirror head can rotate from a deployed position to a parked position. A detent acting between the mirror mounting bracket and the mirror head to lock and unlock the mirror head. A spring acts against and locks the detent in position. A worm drive in the mirror head moves longitudinally along a shaft and rotates about an axis to act against the spring, which in turn reduces the spring force applied to the detent to enable it to disengage whereupon continued rotation of the worm drive causes the mirror head to rotate.

Abstract: This invention is a pivot assembly 10 that connects mirror head 11 and a mirror mounting bracket 12 of a rear vision mirror that comprises a spigot 17, a plate 14 with an aperture 26 that is journalled to the spigot 17. A detent is located between the plate 14 and the spigot 17 which holds these components together to in turn hold the mirror head 11 in at least one required position with respect to the mirror mounting bracket 12. The detent changes from a locked position where the plate 14 is held with respect to the spigot 17 to a disengaged position when the plate 14 is rotated with respect to the spigot 17. A spring 40 acts against the detent to hold it in its locked position. The spring 40 yields to allow the detent to move to its disengaged position as the plate 14 is rotated with respect to the spigot 17. An attachment mechanism is provided both on the spigot 17 and the plate 14 that allows the spigot 17 to be secured to either one of the mirror head 11 or mirror mounting bracket 12.

Abstract: This invention relates to a mirror bead (10) for an external vehicle mirror that comprises a load carrying structure (11) that is located within the mirror head, a connector (16) on the load carrying structure (11) that connects the mirror head (10) with respect to the vehicle, a shell (12, 13, 14) forming the external surface of the mirror head (10) within which at least a portion of the load carrying structure (11) locates, said connector (16) being positioned to enable connection with respect to the vehicle, and foam within the internal cavity of the shell (12, 13, 14), that acts to bond the load carrying structure (11) with respect to the shell components (12, 13, 14). This assembly provides a lighter mirror head (10) by comparison to conventional construction techniques while at the same time remaining rigid. It provides a means whereby loads can be transferred to the foam which are in turn transferred to the external shell components (12, 13, 14) of the mirror head (10).

Abstract: The invention is a method for forming a gasket over an opening of a hollow form. The method comprises placing an unformed gasket (12) over a mould surface (14) having a shape in relief that is the shape to which the gasket (12) is to be formed. A hollow form (10) is placed onto the mould (13) so that the gasket (12) is held between the opening (11) of the hollow form (10) and the mould surface (14). Expanding foam (15) is located within the hollow form (10) so that the foam (15), as it expands, pushes against the gasket (12) to form it to the shape of the mould surface (14). This shape is retained upon setting of the foam. The invention greatly simplifies the manufacturing process of a hollow form (10) fitted with a gasket (12).

Abstract: This invention relates to a retraction and extension mechanism for extending or retracting a set of telescopic supports that connect a mirror head (10) to a mirror mounting bracket (11). It comprises a mirror mounting bracket (11) with a first tube (18) projecting from the mounting bracket (11). The mirror head (10) has a support (19) projecting from it that locates into and slides back and forth within the first tube (18). A roller (34) is mounting with respect to the support (19) and cable (29) is attached at one end with respect to the first tube (18) and a point between the roller (34) and the mirror head (10). It extends to and around the roller (34) and into the mirror head (10). The other end of the cable (29) extends into and is attached with respect to the first tube (18). A capstan (31) is located within the mirror head (10) and engages the cable (29).