Abstract: Methods and systems for data smoothing raw data such as stress data. The present invention may utilize various techniques to smooth data such as dropping data using a stress threshold, dropping data by resample (or decimation), and smoothing by dynamic binning. Additionally, the present invention may utilize a transform function to estimate stress from a stress sensor to areas of peak stress. In an exemplary application, the present invention can be utilized to reduce stress data collected by a plurality of embedded stress sensors in a rocket motor for purposes of computing service life of the motor.

Abstract: A method of predicting fatigue failure in a filled polymeric material is provided. The method involves the calculation of stress at the region of highest stress using an equation which includes as parameters, regression coefficients of the stress vs. modulus obtained from a finite element analysis. Once the regression coefficients are obtained, there is no further need to perform a finite element analysis. The calculated stresses are numerically integrated in a damage equation using a Monte Carlo method, using a cumulative model to estimate when failure will occur. The method has been tested in the case of temperature stress loading of a solid propellant rocket motor.

Abstract: An improved header assembly for use in V-8 engines. In engines having eight cylinders, performance can be unexpectedly improved by utilizing an improved header assembly whereby the exhaust gas from each of cylinders 4 and 7 is routed by means of a by-pass tube to a specific area in a second stage collector while the exhaust gas from the remainder of the cylinders is routed to a first stage collector. Such an arrangement of tubes routing exhaust gas into first and second stage collectors creates smooth, non-turbulent exhaust gas flow through the collector resulting in greater engine horsepower and torque.