Patents by Inventor Gary L. Casty

Gary L. Casty has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20120178617
    Abstract: A method for the preparation of olefin polymerization catalysts that are the reaction products of the catalytic reaction of surface hydroxyls of a support with a trialkyl silane to afford hydrogen and the corresponding surface bound alkyl silyl ether and at the same time with a strong Lewis acid which support is converted to a silica bound anion that in a second step is fully converted by reaction with QM2 to the desired catalyst. Catalyst compositions are disclosed herein. Processes disclosed herein include processes for the polymerization of olefinically unsaturated monomers comprising contacting a plurality of one or more of the monomers with the catalyst.
    Type: Application
    Filed: March 22, 2012
    Publication date: July 12, 2012
    Inventors: Gary L. CASTY, George Rodriguez
  • Patent number: 8163854
    Abstract: A method for the preparation of olefin polymerization catalysts that are the reaction products of the catalytic reaction of surface hydroxyls of a support with a trialkyl silane to afford hydrogen and the corresponding surface bound alkyl silyl ether and at the same time with a strong Lewis acid which support is converted to a silica bound anion that in a second step is fully converted by reaction with QM2 to the desired catalyst. Catalyst compositions are disclosed herein. Processes disclosed herein include processes for the polymerization of olefinically unsaturated monomers comprising contacting a plurality of one or more of the monomers with the catalyst.
    Type: Grant
    Filed: September 20, 2010
    Date of Patent: April 24, 2012
    Assignee: ExxonMobil Chemical Patents Inc.
    Inventors: Gary L. Casty, George Rodriguez
  • Patent number: 8058371
    Abstract: Processes for polymerizing propylene. About 40 wt % to about 80 wt % propylene monomer, based on total weight of propylene monomer and diluent, and about 20 wt % to about 60 wt % diluent, based on total weight of propylene monomer and diluent, can be fed into a reactor. The propylene monomer can be polymerized in the presence of a metallocene catalyst and an activator within the reactor at a temperature of about 80° C. or more and a pressure of about 13 MPa or more to produce a polymer product in a homogenous system. About 20 wt % to about 76 wt % (preferably About 28 wt % to about 76 wt %) propylene monomer, based on total weight of the propylene monomer, diluent, and polymer product, can be present at the reactor exit at steady state conditions.
    Type: Grant
    Filed: April 7, 2008
    Date of Patent: November 15, 2011
    Assignee: Exxonmobil Chemical Patents Inc.
    Inventors: Patrick Brant, Gary L. Casty, Gabor Kiss, Raymond A. Cook, James R. Lattner
  • Patent number: 8008412
    Abstract: This invention relates to a process to polymerize olefins comprising contacting propylene, at a temperature of 65° C. to 150° C. and a pressure of 1.72 to 34.
    Type: Grant
    Filed: December 12, 2007
    Date of Patent: August 30, 2011
    Assignee: ExxonMobil Chemical Patents Inc.
    Inventors: Patrick Brant, Kiss Gabor, Chris B. Friedersdorf, James R. Lattner, Gary L. Casty
  • Publication number: 20110015357
    Abstract: A method for the preparation of olefin polymerization catalysts that are the reaction products of the catalytic reaction of surface hydroxyls of a support with a trialkyl silane to afford hydrogen and the corresponding surface bound alkyl silyl ether and at the same time with a strong Lewis acid which support is converted to a silica bound anion that in a second step is fully converted by reaction with QM2 to the desired catalyst. Catalyst compositions are disclosed herein. Processes disclosed herein include processes for the polymerization of olefinically unsaturated monomers comprising contacting a plurality of one or more of the monomers with the catalyst.
    Type: Application
    Filed: September 20, 2010
    Publication date: January 20, 2011
    Inventors: Gary L. Casty, George Rodriguez
  • Patent number: 7847038
    Abstract: A method for the preparation of olefin polymerization catalysts that are the reaction products of the catalytic reaction of surface hydroxyls of a support with a trialkyl silane to afford hydrogen and the corresponding surface bound alkyl silyl ether and at the same time with a strong Lewis acid which support is converted to a silica bound anion that in a second step is fully converted by reaction with QM2 to the desired catalyst. Catalyst compositions are disclosed herein. Processes disclosed herein include processes for the polymerization of olefinically unsaturated monomers comprising contacting a plurality of one or more of the monomers with the catalyst.
    Type: Grant
    Filed: June 23, 2008
    Date of Patent: December 7, 2010
    Assignee: ExxonMobil Chemical Patents Inc.
    Inventors: Gary L. Casty, George Rodriguez
  • Patent number: 7812104
    Abstract: In a process for producing a propylene-based olefin homopolymer or copolymer, a monomer composition comprising propylene is contacted with a polymerization catalyst system under homogeneous polymerization conditions (such as solution, supersolution or supercritical conditions), wherein the polymerization catalyst system includes an activator and a bridged bis-indenyl transition metal (group 4) compound substituted with a carbazole (unsubstituted or substituted) at the 4 position.
    Type: Grant
    Filed: January 18, 2008
    Date of Patent: October 12, 2010
    Assignee: ExxonMobil Chemical Patents Inc.
    Inventors: Jo Ann M. Canich, Peijun Jiang, Gary L. Casty, Gabor Kiss, Alexander Z. Voskoboynikov
  • Patent number: 7741417
    Abstract: A process for polymerizing propylene is provided. The process comprises contacting propylene and optionally one or more monomers with a catalyst system comprising a bis-indenyl Group 4 metallocene compound supported on silica, the silica treated with one or more organoaluminum compounds and one or more heterocyclic compounds, under slurry conditions in the presence of hydrogen at a temperature of about 50° C. to about 160° C. and a pressure of from about 3 MPa to about 5 MPa to provide a catalyst activity of greater than 30,000 pounds of product per pound of catalyst; and then recovering isotactic polypropylene having a melt flow rate of 20 dg/min or less as measured according to ASTM D-1238 at 230° C. and 2.16 kg.
    Type: Grant
    Filed: August 31, 2006
    Date of Patent: June 22, 2010
    Assignee: ExxonMobil Chemical Patents Inc.
    Inventors: Gary L. Casty, Evan J. Piland
  • Patent number: 7585808
    Abstract: The present invention is directed to processes for preparing supported metal catalysts comprising one or more catalytically active metals applied to a porous catalyst support and to processes that use such catalysts. The process requires the formation of an organic complex during the manufacture of the catalyst which after its formation is either partially or fully decomposed before reduction if the metal to form the catalyst. The catalysts have high levels of metal dispersion and uniform distribution of catalytically active metals on the support. The catalysts obtained form the processes are particularly effective in catalysing Fischer-Tropsch reactions and as adsorbants for the removal or organosulfur compounds from hydrocarbons.
    Type: Grant
    Filed: November 18, 2003
    Date of Patent: September 8, 2009
    Assignee: ExxonMobil Research and Engineering Company
    Inventors: Andrzel Malek, James Clarke Vartuli, Stuart Leon Soled, Sabato Miseo, Jennifer Schaefer Feeley, Gary L. Casty, Gabor Kiss, Jeffrey M. Dysard, Joseph Ernest Baumgartner, Christine E. Kliewer, Steven T Ragomo
  • Publication number: 20090186995
    Abstract: In a process for producing a propylene-based olefin homopolymer or copolymer, a monomer composition comprising propylene is contacted with a polymerization catalyst system under homogeneous polymerization conditions (such as solution, supersolution or supercritical conditions), wherein the polymerization catalyst system includes an activator and a bridged bis-indenyl transition metal (group 4) compound substituted with a carbazole (unsubstituted or substituted) at the 4 position.
    Type: Application
    Filed: January 18, 2008
    Publication date: July 23, 2009
    Inventors: Jo Ann Canich, Peijun Jiang, Gary L. Casty, Gabor Kiss, Alexander Z. Voskoboynikov
  • Publication number: 20090018290
    Abstract: A method for the preparation of olefin polymerization catalysts that are the reaction products of the catalytic reaction of surface hydroxyls of a support with a trialkyl silane to afford hydrogen and the corresponding surface bound alkyl silyl ether and at the same time with a strong Lewis acid which support is converted to a silica bound anion that in a second step is fully converted by reaction with QM2 to the desired catalyst. Catalyst compositions are disclosed herein. Processes disclosed herein include processes for the polymerization of olefinically unsaturated monomers comprising contacting a plurality of one or more of the monomers with the catalyst.
    Type: Application
    Filed: June 23, 2008
    Publication date: January 15, 2009
    Inventors: Gary L. Casty, George Rodriguez
  • Publication number: 20080188635
    Abstract: Processes for polymerizing propylene. About 40 wt % to about 80 wt % propylene monomer, based on total weight of propylene monomer and diluent, and about 20 wt % to about 60 wt % diluent, based on total weight of propylene monomer and diluent, can be fed into a reactor. The propylene monomer can be polymerized in the presence of a metallocene catalyst and an activator within the reactor at a temperature of about 80° C. or more and a pressure of about 13 MPa or more to produce a polymer product in a homogenous system. About 20 wt % to about 76 wt % (preferably About 28 wt % to about 76 wt %) propylene monomer, based on total weight of the propylene monomer, diluent, and polymer product, can be present at the reactor exit at steady state conditions.
    Type: Application
    Filed: April 7, 2008
    Publication date: August 7, 2008
    Inventors: Patrick Brant, Gary L. Casty, Gabor kiss, Raymond A. Cook, James R. Lattner
  • Publication number: 20080153997
    Abstract: This invention relates to a process to polymerize olefins comprising contacting, at a temperature of 60° C.
    Type: Application
    Filed: March 6, 2007
    Publication date: June 26, 2008
    Inventors: Gary L. Casty, Raymond A. Cook, Gabor Kiss, Patrick Brant
  • Patent number: 7220695
    Abstract: This invention relates to supported activators comprising the product of the combination of an ion-exchange layered silicate, an organoaluminum compound, and a heterocyclic compound, which may be substituted or unsubstituted. This invention further relates to catalyst systems comprising catalyst compounds and such activators, as well as processes to polymerize unsaturated monomers using the supported activators. For the purposes of this patent specification and the claims thereto, the term “activator” is used interchangeably with the term “co-catalyst”, the term “catalyst” refers to a metal compound that when combined with an activator polymerizes olefins, and the term “catalyst system” refers to the combination of a catalyst and an activator with or without a support. The terms “support” or “carrier”, for purposes of this patent specification, are used interchangeably and are any ion-exchange layered silicates.
    Type: Grant
    Filed: January 7, 2004
    Date of Patent: May 22, 2007
    Assignee: ExxonMobil Chemical Patents Inc.
    Inventors: Gary L. Casty, Smita Kacker, Jack W. Johnson, Murielle V. Scott, Steven L. Hegwood, Robert R. Simpson, Robert P. Reynolds
  • Patent number: 7148392
    Abstract: In a process for selectively separating 1-butene from a C4 feed stream comprising at least 1-butene, cis-2-butene and trans-2-butene, the feed stream is passed through a first bed of an adsorbent comprising a crystalline microporous material to form a substantially trans-2-butene-free effluent stream. Then, the substantially trans-2-butene-free effluent stream is passed through a second bed of an adsorbent comprising a crystalline microporous material to form a substantially 1-butene-free effluent stream, whereby the 1-butene is separated from the feed stream. The adsorbed 1-butene is then typically desorbed from the second adsorbent bed either by lowering the pressure or raising the temperature of the bed.
    Type: Grant
    Filed: June 17, 2003
    Date of Patent: December 12, 2006
    Assignee: ExxonMobil Research and Engineering Company
    Inventors: Gary L. Casty, Richard B. Hall, Sebastian C. Reyes, Robert P. Reynolds, Jr., Karl G. Strohmaier
  • Publication number: 20040260138
    Abstract: In a process for selectively separating 1-butene from a C4 feed stream comprising at least 1-butene, cis-2-butene and trans-2-butene, the feed stream is passed through a first bed of an adsorbent comprising a crystalline microporous material to form a substantially trans-2-butene-free effluent stream. Then, the substantially trans-2-butene-free effluent stream is passed through a second bed of an adsorbent comprising a crystalline microporous material to form a substantially 1-butene-free effluent stream, whereby the 1-butene is separated from the feed stream. The adsorbed 1-butene is then typically desorbed from the second adsorbent bed either by lowering the pressure or raising the temperature of the bed.
    Type: Application
    Filed: June 17, 2003
    Publication date: December 23, 2004
    Inventors: Gary L. Casty, Richard B. Hall, Sebastian C. Reyes, Robert P. Reynolds, Karl G. Strohmaier