Abstract: A magnetic recording tape exhibits reduced magnetic flux modulation and improved signal-to-noise ratio. Providing a magnetic recording layer with a more uniform thickness can improve the magnetic flux modulation characteristic. For example, the magnetic recording tape may have a coercivity of greater than or equal to 2000 Oe with a magnetic flux modulation characteristic having a one sigma standard deviation of less than 0.06. In some cases, the magnetic flux modulation characteristic may have a one sigma standard deviation of less than 0.05, or even 0.04. Reduced magnetic flux modulation can support increased storage densities.

Abstract: A web coating machine for coating a web of material having first and second faces and a web travel path, the web coating machine including a tension zone in a portion of the web travel path, a fixed port structure over which the web travels, and a web positioning device including at least one gas flow port in the port structure capable of generating a vacuum that brings the first face of the web of material into contact with a portion of the port structure immediately surrounding one of more of the gas flow ports and reduces, retards or arrests longitudinal travel of the web of material through the web coating machine.

Abstract: A web coating process and apparatus employing a coating applicator, dryer or curing station and web-handling equipment for conveying the web past the coating applicator and through the dryer. The web is enclosed from at least the coating applicator to the dryer or curing station in a close-coupled enclosure or series of close-coupled enclosures supplied with one or more streams of conditioned gas flowing at a rate sufficient to reduce materially the particle count or change materially a physical property of interest in a close-coupled enclosure.

Abstract: A web coating process and apparatus employing a coating applicator, dryer or curing station and web-handling equipment for conveying the web past the coating applicator and through the dryer. The web is enclosed from at least the coating applicator to the dryer or curing station in a close-coupled enclosure or series of close-coupled enclosures supplied with one or more streams of conditioned gas flowing at a rate sufficient to reduce materially the particle count or change materially a physical property of interest in a close-coupled enclosure.

Abstract: A web positioning device includes one or more ports positioned in or adjacent at least one platen of a gap drying system, wherein upon generation of a vacuum force through each port, movement of a web of material conveyed through the gap drying system is arrested by drawing a first face of the web of material into contact with a portion of the web positioning device immediately surrounding each port. A method for controlling movement of a portion of a web of material using the web positioning device is also presented.

Abstract: A magnetic recording medium exhibits reduced magnetic flux modulation and improved signal-to-noise ratio. The magnetic recording medium may take the form of a magnetic tape or a magnetic disk. Providing a magnetic recording layer with a more uniform thickness can improve the magnetic flux modulation characteristic. For example, the magnetic recording medium may have a coercivity of greater than or equal to 2000 Oerstads with a magnetic flux modulation characteristic having a one sigma standard deviation of less than 0.06. In some cases, the magnetic flux modulation characteristic may have a one sigma standard deviation of less than 0.05, or even 0.04. Reduced magnetic flux modulation can support increased storage densities.

Abstract: A web coating process and apparatus employing a coating applicator, dryer or curing station and web-handling equipment for conveying the web past the coating applicator and through the dryer. The web is enclosed from at least the coating applicator to the dryer or curing station in a close-coupled enclosure or series of close-coupled enclosures supplied with one or more streams of conditioned gas flowing at a rate sufficient to reduce materially the particle count or change materially a physical property of interest in a close-coupled enclosure.

Abstract: Method of selectively removing volatile components from a composition, comprising coating the composition onto a first substrate surface of a substrate, wherein the composition comprises a nonresident volatile component and a resident volatile component. The method further includes positioning at least a portion of the coated substrate between a condensing surface having a condensing surface temperature and a heating surface having a heating surface temperature that is greater than the condensing surface temperature, wherein the condensing surface is in a spaced apart, confronting relationship to the coated surface of the substrate and wherein the heated surface is in thermal contact with a second substrate surface opposite the first substrate surface. In the method, the heated surface temperature and the condensing surface temperature are such that the positioning step causes the nonresident volatile component to be selectively removed from the portion of the coated substrate.

Abstract: A web positioning device includes one or more ports positioned in or adjacent at least one platen of a gap drying system, wherein upon generation of a vacuum force through each port, movement of a web of material conveyed through the gap drying system is arrested by drawing a first face of the web of material into contact with a portion of the web positioning device immediately surrounding each port. A method for controlling movement of a portion of a web of material using the web positioning device is also presented.

Abstract: A method is provided for coating one or more fluid layers on a substrate to form magnetic recording media such as magnetic tape and diskettes. The method takes advantage of fluid coating formulations having a particular rheology that enables the coating of one or more magnetic layers with reduced thicknesses while achieving increased coating speeds. With proper rheology, one or more layers can be coated on a substrate traveling at increased speeds while maintaining desired coating thicknesses.

Abstract: A magnetic recording medium exhibits reduced magnetic flux modulation and improved signal-to-noise ratio. The magnetic recording medium may take the form of a magnetic tape or a magnetic disk. Providing a magnetic recording layer with a more uniform thickness can improve the magnetic flux modulation characteristic. For example, the magnetic recording medium may have a coercivity of greater than or equal to 2000 Oerstads with a magnetic flux modulation characteristic having a one sigma standard deviation of less than 0.06. In some cases, the magnetic flux modulation characteristic may have a one sigma standard deviation of less than 0.05, or even 0.04. Reduced magnetic flux modulation can support increased storage densities.

Abstract: The invention is generally directed to techniques for reducing premature drying of solvent-based coatings, including premature drying at sites on the apparatus that applies the coatings. By introduction of solvent vapor proximate to the coating apparatus, and by passively bringing the solvent vapor to the site, the risk of premature drying is reduced. In the presence of the solvent vapor, solvent in the coating fluid tends not to evaporate quickly. The solvent vapor may be introduced by any of a variety of solvent vapor emission devices, and may be brought to the site passively by, for example, increasing the concentration of solvent vapor in a boundary layer that moves with the substrate being coated, diffusion, or natural convection.

Abstract: A method is provided for coating one or more fluid layers on a substrate to form magnetic recording media such as magnetic tape and diskettes. The method takes advantage of fluid coating formulations having a particular rheology that enables the coating of one or more magnetic layers with reduced thicknesses while achieving increased coating speeds. With proper rheology, one or more layers can be coated on a substrate traveling at increased speeds while maintaining desired coating thicknesses.

Abstract: A method is provided for coating one or more fluid layers on a substrate to form magnetic recording media such as magnetic tape and diskettes. The method takes advantage of fluid coating formulations having a particular rheology that enables the coating of one or more magnetic layers with reduced thicknesses while achieving increased coating speeds. With proper rheology, one or more layers can be coated on a substrate traveling at increased speeds while maintaining desired coating thicknesses.

Abstract: A method is provided for coating one or more fluid layers on a substrate to form magnetic recording media such as magnetic tape and diskettes. The method takes advantage of fluid coating formulations having a particular rheology that enables the coating of one or more magnetic layers with reduced thicknesses while achieving increased coating speeds. With proper rheology, one or more layers can be coated on a substrate traveling at increased speeds while maintaining desired coating thicknesses.

Abstract: Method of selectively removing volatile components from a composition, comprising coating the composition onto a first substrate surface of a substrate, wherein the composition comprises a nonresident volatile component and a resident volatile component. The method further includes positioning at least a portion of the coated substrate between a condensing surface having a condensing surface temperature and a heating surface having a heating surface temperature that is greater than the condensing surface temperature, wherein the condensing surface is in a spaced apart, confronting relationship to the coated surface of the substrate and wherein the heated surface is in thermal contact with a second substrate surface opposite the first substrate surface. In the method, the heated surface temperature and the condensing surface temperature are such that the positioning step causes the nonresident volatile component to be selectively removed from the portion of the coated substrate.

Abstract: A method and apparatus for separating components from a mixture includes a condensing surface located in a high vapor concentration region above the source of evaporated liquid. The evaporated liquid is condensed on the condensing surface. The condensed liquid is removed from the condensing surface while it remains liquid, using substantially capillary forces. A plurality of open grooves are formed on the condensing surface. The grooves channel the condensed liquid on the condensing surface away from the mixture. The grooves can be capillary grooves which satisfy the Concus-Finn Inequality.

Abstract: Drying a coated substrate which includes magnetic particles includes a condensing surface spaced from the substrate. This creates a longitudinal gap between the substrate and the condensing surface. Liquid is evaporated from the substrate to create a vapor and the vapor is transported to the condensing surface without requiring applied convection. The vapor is condensed on the condensing surface to create a condensate which is removed from the condensing surface. Removal is performed, using more than gravity, without allowing non-uniformities of the condensate film to occur. The magnetic particles are oriented on the coated substrate by subjecting the coated substrate to a magnetic field created at a location outside of the dryer space.

Abstract: A method and apparatus of drying a substrate uses a condensing surface located adjacent the substrate on the side of the substrate being dried. The liquid from the substrate is evaporated and then condensed on the condensing surface without applied convection. The condensed liquid is removed from the condensing surface while the condensed liquid remains liquid. Evaporation can be performed by heating the substrate without applied convection.

Abstract: Drying a coated substrate which includes magnetic particles includes a condensing surface spaced from the substrate. This creates a longitudinal gap between the substrate and the condensing surface. Liquid is evaporated from the substrate to create a vapor and the vapor is transported to the condensing surface without requiring applied convection. The vapor is condensed on the condensing surface to create a condensate which is removed from the condensing surface. Removal is performed, using more than gravity, without allowing non-uniformities of the condensate film to occur. The magnetic particles are oriented on the coated substrate by subjecting the coated substrate to a magnetic field created at a location outside of the dryer space.