Abstract: An aqueous ambient dry paint coating based on vinyl acetate matrix polymer containing a chlorinated hydrocarbon modifier selected from a chlorinated hydrocarbon having a Tg below -20.degree. C. and a number average molecular weight between 150 and 5,000, where the coating is free of organic coalescing solvents as well as other volatile organic compounds (VOC). The matrix polymer is produced by mixing the chlorinated modifier with the vinyl acetate monomer and other ethylenic monomers, if any, to form an organic mixture, providing an aqueous micro dispersion of the organic mixture phase having droplet size less than 5 microns, and copolymerizing the monomer to produce a polymeric binder of vinyl acetate polymer containing chlorinated modifier, where the polymeric binder system and coating is free of coalescing organic solvent.

Abstract: Coating compositions containing aqueous dispersion of higher molecular weight epoxy resin are produced by advancing the molecular weight of an aqueous dispersion of a low molecular weight epoxy resin having a number average molecular weight between about 360 and 2,000. The water dispersed low molecular weight epoxy resins are advanced in molecular weight by coreaction with diphenol at temperatures above about 105.degree. C. and at pressures above about 5 psig to produce the aqueous dispersed high molecular weight epoxy resin. The aqueous dispersed high molecular weight epoxy resin can be further copolymerized with ethylenic monomers, if desired, to produce an acrylic epoxy emulsion binder useful protective coatings.

Abstract: An aqueous ambient dry paint coating based on vinyl acetate matrix polymer containing an oligomer selected from a polyurethane or a polyester having a Tg below -20.degree. C. and a number average molecular weight between 200 and 20,000, where the coating is free of organic coalescing solvents. The matrix polymer is produced by mixing the oligomer with the vinyl acetate monomer and other ethylenic monomers, if any, to form an organic mixture of monomer and oligomer, providing an aqueous micro dispersion of the organic mixture phase droplet size less than 5 microns, and copolymerizing the monomer to produce a vinyl acetate polymer containing oligomer, where the polymeric system is free of coalescing organic solvent.

Abstract: An aqueous dispersed, low VOC coating containing a polymeric binder comprises an addition copolymer grafted epoxy polyester terpolymer. The graft terpolymer comprises by weight between 1% and 70% unsaturated polyester, 5% and 80% epoxy resin, and 5% and 70% addition copolymer, where the terpolymer has an Acid Number above about 30 and is dispersed into water with a volatile base.

Abstract: Ambient and heat cured thermosetting emulsion protective coatings are produced by copolymerizing ethylenic monomers including beta-hydroxyl monomers and carboxyl ester monomers to provide a catalyst activated transesterification cure between the hydroxyl groups and the carboxyl ester groups. The transesterification catalyst comprise oxirane functionality in combination with certain classes of nucleophilic compounds. The oxirane functionality can be a catalytic epoxy compound or copolymerized glycidyl monomer or both.

Abstract: Coating compositions containing aqueous dispersions of higher molecular weight epoxy resin are produced by advancing the molecular weight of an aqueous dispersion of a low molecular weight epoxy resin having a number average molecular weight between about 360 and 2,000. The water dispersed low molecular weight epoxy resins are advanced in molecular weight by coreaction with diphenol at temperatures above about 105.degree. C. and at pressures above about 5 psig to produce the aqueous dispersed high molecular weight epoxy resin. The aqueous dispersed high molecular weight epoxy resin can be further copolymerized with ethylenic monomers, if desired, to produce an acrylic epoxy emulsion binder useful in protective coatings.

Abstract: Heat cured, thermoset protective surface coating films applied to a substrate are produced preferably by a dual cure of a polymeric ionomeric binder comprising zinc modified carboxyl functional epoxy-ester polymers. The epoxy-ester polymer contains both carboxy and hydroxyl functionality and coreacts with a zinc salt selected from a zinc carbonate or an organic zinc salt having a pKa above about 3.0. Upon heat curing, the carboxyl and hydroxyl groups crosslink while the zinc forms a zinc cluster to produce a thermoset film.

Abstract: Ionomeric paint coatings are produced from an ionomeric polymer containing carboxyl functionality which is coreacted or neutralized with an organic zinc salt. The ionomeric polymer coreacted with a zinc organic salt functions as a binder and exhibits thermosetting-like properties.

Abstract: The instant invention is directed to a method for preparing free-flowing, water-soluble polymer gels comprising:(a) reducing the size of water-soluble polymer gels by a size-reduction means, so as to produce polymer gel particles which are less than 1/2 inch in their longest dimension; and(b) adding to the size-reduced polymer gels of Step (a) 0.001 to 20 percent, by weight, of an amphipathic compound, thereby reducing the adhesion of said gel particles to themselves and other substances.The instant invention is also directed to a free-flowing, water-soluble polymer gel admixture comprising:(a) size-reduced, water-soluble polymer gel particles, wherein said gel particles are less than 1/2 inch in their longest dimension; and(b) an amphipathic compound.

Abstract: Thermosetting coating compositions are based on a binder comprising carboxyl functional polyurethane, acrylic copolymer, and if desired a carbodiimide crosslinker. The binder is produced by synthesizing an isocyanate terminated, carboxyl functional urethane prepolymer in the absence of water and organic solvent but in the presence of ethylenic monomers. The organic phase urethane prepolymer dispersed in ethylenic monomers is inverted into water whereupon the urethane prepolymer is extended by reaction with a primary or secondary polyamine such as diamine to produce a high molecular weight polyurethane-urea. Thereafter, the ethylenic monomers are copolymerized to form an aqueous dispersed polyurethane-urea and acrylic copolymer mixture. The resulting polymeric binder is useful in protective surface coatings applied to plastic substrates. A carbodiimide can be added to provide thermosetting crosslinking with the carboxyl functional polyurethane.

Abstract: Thermosetting coating compositions are based on thermosetting polymeric binder comprising a blocked sulfonic acid functional addition polymer of copolymerized monomers, including sulfonic acid monomer, adapted to coreact upon heating with amine crosslinker.

Abstract: Ionomeric paint coatings are produced from an ionomeric polymer containing carboxyl functionality which is coreacted or neutralized with an organic zinc salt. The ionomeric polymer coreacted with a zinc organic salt functions as a binder and exhibits thermosetting-like properties.

Abstract: Heat cured, thermoset protective surface coating films applied to a substrate are produced preferably by a dual cure of a polymeric ionomeric binder comprising zinc modified carboxyl functional epoxy-ester polymers. The epoxy-ester polymer contains both carboxy and hydroxyl functionality and coreacts with a zinc salt selected from a zinc carbonate or an organic zinc salt having a pKa above about 3.0. Upon heat curing, the carboxyl and hydroxyl groups crosslink while the zinc forms a zinc cluster to produce a thermoset film.

Abstract: Transesterification curing of ester polymers and hydroxyl polymers is effected by the inclusion of a transesterification catalyst comprising a catalytic amount of epoxy resin and certain inorganic salts.

Abstract: The instant invention is directed to a method for preparing free-flowing, water-soluble polymer gels comprising:(a) reducing the size of water-soluble polymer gels by a size-reduction means, so as to produce polymer gel particles which are less than 1/2 inch in their longest dimension; and(b) adding to the size-reduced polymer gels of Step (a) 0.001 to 20 percent, by weight, of an amphipathic compound, thereby reducing the adhesion of said gel particles to themselves and other substances.

Abstract: An aqueous thermosetting protective coating composition cures by water evaporation followed by thermosetting crosslinking of the polymeric binder. The polymeric binder is ion-exchanged to remove cations and reduce the pH to less than 2.5 and comprises copolymerized ethylenic monomers including a beta-hydroxy ester monomer, whereby the polymer is self-curing by crosslinking by transesterification through hydroxy groups and beta-ester groups.

Abstract: A thermosetting paint coating composition is based on a thermosetting polymeric binder comprising a hydroxyl functional polyester polymer and a beta-hydroxy ester acrylic copolymer, where the polymer and copolymer are adapted to crosslink by transesterification in the presence of certain transesterification catalysts.

Abstract: Excellent adhesion of acrylic polymer coatings to plastic substrates can be obtained by the addition of an isocyanate modified polyester copolymer to the acrylic polymer coating.

Abstract: A new transesterification catalyst comprises an epoxide and a non-acidic nucleophilic onium salt.Coating compositions having hydroxyl functional resin components and carboxylic ester components adapted for curing by transesterification following application to a substrate are formulated with in-situ formed cure catalyst comprising a non-acidic nucleophile and an epoxide-to-product coatings that readily cure by transesterification. Such coatings including polyesters, polyepoxides, and polyacrylates are useful in formulating high solids coatings and powder coatings having exceptional physical properties.Extremely low-temperature cure coatings were obtained by transesterifying mixtures of polyols and polymeric esters having multiple activated ester linkages having the structure ##STR1## wherein R' is lower alkyl and Y is --OH and O-alkyl radicals. These coatings provide low-temperature cure coatings for paper, plastic, and wood in addition to metal substrates.

Abstract: Improved powder coating compositions comprise a hydroxyl functional binder having carboxylic ester functionality and a transesterification cure catalyst comprising an epoxide and a non-acidic nucleophile, preferably onium salts. Resins such as hydroxyl functional acrylic, hydroxyl functional polyester, ester functional polyesters, and methyl succinate esters of bisphenol epoxides transesterify in the presence of an epoxide and phosphonium salts such as tetrabutylphosphonium acetate and yield coatings having exceptional hardness, impact resistance and solvent resistance at bake temperatures of about 300.degree. F.