Patents by Inventor Gary R. Faler

Gary R. Faler has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 8283437
    Abstract: The invention provides methods and systems for manufacturing low-acid polyalkylene terephthalate, for example, polybutylene terephthalate (PBT). The invention also provides methods and systems for preparing macrocyclic polyester oligomer (MPO) from low-acid polyalkylene terephthalate. Finally, the invention provides methods and systems for preparing MPO via reaction of a diol and a dialkyl ester in an organic solvent to form non-isolated, low-acid polyalkylene terephthalate which undergoes cyclization (depolymerization) to form MPO.
    Type: Grant
    Filed: July 29, 2010
    Date of Patent: October 9, 2012
    Assignee: Cyclics Corporation
    Inventors: Peter D. Phelps, Gary R. Faler
  • Publication number: 20110213116
    Abstract: The invention provides methods and systems for manufacturing low-acid polyalkylene terephthalate, for example, polybutylene terephthalate (PBT). The invention also provides methods and systems for preparing macrocyclic polyester oligomer (MPO) from low-acid polyalkylene terephthalate. Finally, the invention provides methods and systems for preparing MPO via reaction of a diol and a dialkyl ester in an organic solvent to form non-isolated, low-acid polyalkylene terephthalate which undergoes cyclization (depolymerization) to form MPO.
    Type: Application
    Filed: July 29, 2010
    Publication date: September 1, 2011
    Inventors: Peter D. Phelps, Gary R. Faler
  • Patent number: 7767781
    Abstract: The invention provides methods and systems for manufacturing low-acid polyalkylene terephthalate, for example, polybutylene terephthalate (PBT). The invention also provides methods and systems for preparing macrocyclic polyester oligomer (MPO) from low-acid polyalkylene terephthalate. Finally, the invention provides methods and systems for preparing MPO via reaction of a diol and a dialkyl ester in an organic solvent to form non-isolated, low-acid polyalkylene terephthalate which undergoes cyclization (depolymerization) to form MPO.
    Type: Grant
    Filed: March 24, 2006
    Date of Patent: August 3, 2010
    Assignee: Cyclics Corporation
    Inventors: Peter D. Phelps, Gary R. Faler
  • Patent number: 7750109
    Abstract: The invention relates to methods and systems for the use of an oligomer recyclate from a depolymerization product stream. The oligomer byproduct of a polyester depolymerization reaction can be used as a reactant in the formation of a polyester. For example, linear oligomer byproduct can be used as a reactant in a solution polymerization to form a low-acid polyalkylene terephthalate.
    Type: Grant
    Filed: March 24, 2006
    Date of Patent: July 6, 2010
    Assignee: Cyclics Corporation
    Inventors: Peter D. Phelps, Jimmy Lynn Webb, David Patrick Phelon, Paul M. Andrusyszyn, Gary R. Faler
  • Publication number: 20080214775
    Abstract: Macrocyclic oligoesters and compositions comprising macrocyclic oligoesters are prepared from intermediate molecular weight polyesters. In one embodiment, a diol is contacted with a dicarboxylic acid or a dicarboxylate in the presence of a catalyst to produce a composition comprising a hydroxyalkyl-terminated polyester oligomer. The hydroxyalkyl-terminated polyester oligomer is heated to produce a composition comprising an intermediate molecular weight polyester which preferably has a molecular weight between about 20,000 Daltons and about 70,000 Daltons. The intermediate molecular weight polyester is heated and a solvent is added prior to or during the heating process to produce a composition comprising a macrocyclic oligoester. An optional step is to separate the macrocyclic oligoester from the composition comprising the macrocyclic oligoester.
    Type: Application
    Filed: December 17, 2007
    Publication date: September 4, 2008
    Applicant: Cyclics Corporation
    Inventor: Gary R. Faler
  • Patent number: 7309756
    Abstract: Macrocyclic oligoesters and compositions comprising macrocyclic oligoesters are prepared from intermediate molecular weight polyesters. In one embodiment, a diol is contacted with a dicarboxylic acid or a dicarboxylate in the presence of a catalyst to produce a composition comprising a hydroxyalkyl-terminated polyester oligomer. The hydroxyalkyl-terminated polyester oligomer is heated to produce a composition comprising an intermediate molecular weight polyester which preferably has a molecular weight between about 20,000 Daltons and about 70,000 Daltons. The intermediate molecular weight polyester is heated and a solvent is added prior to or during the heating process to produce a composition comprising a macrocyclic oligoester. An optional step is to separate the macrocyclic oligoester from the composition comprising the macrocyclic oligoester.
    Type: Grant
    Filed: February 10, 2006
    Date of Patent: December 18, 2007
    Assignee: Cyclics Corporation
    Inventor: Gary R. Faler
  • Patent number: 7022806
    Abstract: Macrocyclic oligoesters and compositions comprising macrocyclic oligoesters are prepared from intermediate molecular weight polyesters. In one embodiment, a diol is contacted with a dicarboxylic acid or a dicarboxylate in the presence of a catalyst to produce a composition comprising a hydroxyalkyl-terminated polyester oligomer. The hydroxyalkyl-terminated polyester oligomer is heated to produce a composition comprising an intermediate molecular weight polyester which preferably has a molecular weight between about 20,000 Daltons and about 70,000 Daltons. The intermediate molecular weight polyester is heated and a solvent is added prior to or during the heating process to produce a composition comprising a macrocyclic oligoester. An optional step is to separate the macrocyclic oligoester from the composition comprising the macrocyclic oligoester.
    Type: Grant
    Filed: November 29, 2004
    Date of Patent: April 4, 2006
    Assignee: Cyclics Corporation
    Inventor: Gary R. Faler
  • Patent number: 6855798
    Abstract: Macrocyclic oligoesters and compositions comprising macrocyclic oligoesters are prepared from intermediate molecular weight polyesters. In one embodiment, a diol is contacted with a dicarboxylic acid or a dicarboxylate in the presence of a catalyst to produce a composition comprising a hydroxyalkyl-terminated polyester oligomer. The hydroxyalkyl-terminated polyester oligomer is heated to produce a composition comprising an intermediate molecular weight polyester which preferably has a molecular weight between about 20,000 Daltons and about 70,000 Daltons. The intermediate molecular weight polyester is heated and a solvent is added prior to or during the heating process to produce a composition comprising a macrocyclic oligoester. An optional step is to separate the macrocyclic oligoester from the composition comprising the macrocyclic oligoester.
    Type: Grant
    Filed: February 24, 2003
    Date of Patent: February 15, 2005
    Assignee: Cyclics Corporation
    Inventor: Gary R. Faler
  • Publication number: 20030236386
    Abstract: Macrocyclic oligoesters and compositions comprising macrocyclic oligoesters are prepared from intermediate molecular weight polyesters. In one embodiment, a diol is contacted with a dicarboxylic acid or a dicarboxylate in the presence of a catalyst to produce a composition comprising a hydroxyalkyl-terminated polyester oligomer. The hydroxyalkyl-terminated polyester oligomer is heated to produce a composition comprising an intermediate molecular weight polyester which preferably has a molecular weight between about 20,000 Daltons and about 70,000 Daltons. The intermediate molecular weight polyester is heated and a solvent is added prior to or during the heating process to produce a composition comprising a macrocyclic oligoester. An optional step is to separate the macrocyclic oligoester from the composition comprising the macrocyclic oligoester.
    Type: Application
    Filed: February 24, 2003
    Publication date: December 25, 2003
    Inventor: Gary R. Faler
  • Patent number: 6525164
    Abstract: Macrocyclic oligoesters and compositions comprising macrocyclic oligoesters are prepared from intermediate molecular weight polyesters. In one embodiment, a diol is contacted with a dicarboxylic acid or a dicarboxylate in the presence of a catalyst to produce a composition comprising a hydroxyalkyl-tenninated polyester oligomer. The hydroxyalkyl-terminated polyester oligomer is heated to produce a composition comprising an intermediate molecular weight polyester which preferably has a molecular weight between about 20,000 Daltons and about 70,000 Daltons. The intermediate molecular weight polyester is heated and a solvent is added prior to or during the heating process to produce a composition comprising a macrocyclic oligoester. An optional step is to separate the macrocyclic oligoester from the composition comprising the macrocyclic oligoester.
    Type: Grant
    Filed: August 31, 2001
    Date of Patent: February 25, 2003
    Assignee: Cyclics Corporation
    Inventor: Gary R. Faler
  • Publication number: 20020107356
    Abstract: Macrocyclic oligoesters and compositions comprising macrocyclic oligoesters are prepared from intermediate molecular weight polyesters. In one embodiment, a diol is contacted with a dicarboxylic acid or a dicarboxylate in the presence of a catalyst to produce a composition comprising a hydroxyalkyl-terminated polyester oligomer. The hydroxyalkyl-terminated polyester oligomer is heated to produce a composition comprising an intermediate molecular weight polyester which preferably has a molecular weight between about 20,000 Daltons and about 70,000 Daltons. The intermediate molecular weight polyester is heated and a solvent is added prior to or during the heating process to produce a composition comprising a macrocyclic oligoester. An optional step is to separate the macrocyclic oligoester from the composition comprising the macrocyclic oligoester.
    Type: Application
    Filed: August 31, 2001
    Publication date: August 8, 2002
    Inventor: Gary R. Faler
  • Patent number: 5414057
    Abstract: A process for the redistribution of an organic polycarbonate composition. The process involves melt equilibrating a starting polycarbonate composition (which may be a single polycarbonate or a mixture of polycarbonates, and may be or include recycled polycarbonate) having an initial weight average molecular weight in the presence of a carbonate redistribution catalyst and in the absence of branching agents, under conditions such that a redistributed polycarbonate composition is formed having a weight average molecular weight different from, and typically lower than, the initial weight.
    Type: Grant
    Filed: December 1, 1993
    Date of Patent: May 9, 1995
    Assignee: General Electric Company
    Inventors: Allen J. Campbell, David M. Dardaris, Gary R. Faler, Patrick J. McCloskey, Thomas L. Evans
  • Patent number: 5256728
    Abstract: Pigmented polycarbonate compositions which are substantially stable with respect to molecular weight and melt viscosity are prepared by blending a redistributed polycarbonate with titanium dioxide free from polysiloxane coatings (i.e., "unpacified" titanium dioxide).
    Type: Grant
    Filed: November 23, 1992
    Date of Patent: October 26, 1993
    Assignee: General Electric Company
    Inventors: David M. Dardaris, Gary R. Faler, Patrick J. McCloskey
  • Patent number: 5142086
    Abstract: A method for making diphenyl carbonate free of color bodies is provided by reacting an organic hydroxy compound, such as phenol with carbon monoxide and oxygen in the presence of an effective amount of a palladium catalyst, in the form of a palladium material which is used in combination with a quaternary ammonium salt, an inorganic cocatalyst, such as cobalt diacetate and an organic cocatalyst such as benzophenone or 1,10-phenanthroline. Recycling of catalyst values is also provided.
    Type: Grant
    Filed: April 1, 1991
    Date of Patent: August 25, 1992
    Assignee: General Electric Company
    Inventors: Joseph A. King, Jr., Terry E. Krafft, Gary R. Faler
  • Patent number: 4980453
    Abstract: Macrocyclic oligomers, including polycarbonates, polyesters, polyamides, polyimides, polyetherketones and polyethersulfones, are conveniently prepared from various spiro(bis)indane compounds, especially the 6,6'-difunctional 3,3',3'-tetramethylspiro(bis)indanes. The macrocyclic oligomers may be conveniently converted to linear polymers.
    Type: Grant
    Filed: January 20, 1988
    Date of Patent: December 25, 1990
    Assignee: General Electric Company
    Inventors: Daniel J. Brunelle, Thomas L. Guggenheim, James A. Cella, Thomas L. Evans, Luca P. Fontana, Gary R. Faler, James M. Fukuyama, Eugene P. Boden, Jonathan D. Rich, Thomas G. Shannon, Sharon J. McCormick, Philip J. McDermott, Alice M. Colley, Joseph W. Guiles
  • Patent number: 4950731
    Abstract: Homo- and copolycarbonates of spirobiindane bisphenols are prepared by first reacting phosgene with a substantially pure spirobiindane bisphenol in the presence of aqueous base in a heterogeneous medium at a pH in the range of about 9-11, and subsequently adding an interfacial polycarbonate formation catalyst and, optionally, a dihydroxyaromatic compound and a chain termination agent and continuing phosgene passage at a pH of at least about 10. By this method, there may be prepared homo- and copolycarbonates of 6,6'-dihydroxy-3,3,3',3'-tetramethyl-1,1-spiro(bis)indane having high molecular weight. Said homopolycarbonates and copolycarbonates with bisphenol A may be used for manufacture of optical disks having low birefrigence.
    Type: Grant
    Filed: April 20, 1987
    Date of Patent: August 21, 1990
    Assignee: General Electric Company
    Inventors: Gary R. Faler, Jerry C. Lynch
  • Patent number: 4912189
    Abstract: Spirobiindanol polydiorganosiloxane compounds are prepared by the reaction of an .alpha., .omega.-dichloropolydiorganosiloxane with a spirobiindane bisphenol in the presence of an acid acceptor. They are useful as intermediates in the preparation of copolysiloxanecarbonates.
    Type: Grant
    Filed: November 7, 1988
    Date of Patent: March 27, 1990
    Assignee: General Electric Company
    Inventors: Gary R. Faler, David M. Dardaris
  • Patent number: 4895919
    Abstract: Copolysiloxanecarbonate compositions are prepared by the reaction of a carbonate precursor such as phosgene with a mixture of bisphenols including a spirobiindane bisphenol, at least one of said bisphenols containing polydiorganosiloxane moieties. The reaction may take place in one step or sequentially. The products are characterized by low processing temperature, low orientational birefringence and high ductility.
    Type: Grant
    Filed: October 7, 1988
    Date of Patent: January 23, 1990
    Assignee: General Electric Company
    Inventors: Gary R. Faler, David M. Dardaris, Donald G. LeGrand
  • Patent number: 4864034
    Abstract: Spiro(bis)indane bis-oxyphthalic acid bisimides are prepared by the reaction of a nitro- or halo-substituted phthalimide with a salt of a 6,6'-dihydroxy-3,3,3'3'-tetramethylspiro(bis)indane. The bisimides may be converted to the corresponding dianhydrides, which react with diamines to form polyetherimides, or to the free tetracarboxylic acids or their salts, esters or amides.
    Type: Grant
    Filed: January 20, 1988
    Date of Patent: September 5, 1989
    Assignee: General Electric Company
    Inventors: James A. Cella, Gary R. Faler
  • Patent number: RE34431
    Abstract: Macrocyclic oligomers, including polycarbonates, polyesters, polyamides, polyimides, polyetherketones and polyethersulfones, are conveniently prepared from various spiro(bis)indane compounds, especially the 6,6'-difunctional 3,3',3'-tetramethylspiro(bis)indanes. The macrocyclic oligomers may be conveniently converted to linear polymers.
    Type: Grant
    Filed: May 8, 1992
    Date of Patent: November 2, 1993
    Assignee: General Electric Company
    Inventors: Daniel J. Brunelle, Thomas L. Guggenheim, James A. Cella, Thomas L. Evans, Luca P. Fontana, Gary R. Faler, James M. Fukuyama, Eugene P. Boden, Jonathan D. Rich, Thomas G. Shannon, Sharon J. McCormick, Philip J. McDermott, Alice M. Colley, Joseph W. Guiles