Patents by Inventor Gary Rossi

Gary Rossi has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 12597879
    Abstract: The present disclosure provides a bracket assembly for securing a photovoltaic (PV) module. The bracket assembly may include a bracket having a top portion and a bottom surface and a clip coupled to the bracket. The clip may include a hooked portion, wherein the clip is configured to be displaced by a PV module from a first position to a second position. The clip may be biased toward the first position, and the hooked portion may be configured to engage an edge feature of the PV module.
    Type: Grant
    Filed: May 30, 2025
    Date of Patent: April 7, 2026
    Assignee: Unirac, Inc.
    Inventors: Brian Wares, Ethan Ely, Sushrut Bapat, Gary Rossi
  • Patent number: 12587127
    Abstract: The present disclosure provides a bracket assembly for securing a photovoltaic (PV) module. The bracket assembly may include a bracket having a top portion and a bottom surface and a clip coupled to the bracket. The clip may include a hooked portion, wherein the clip is configured to be displaced by a PV module from a first position to a second position. The clip may be biased toward the first position, and the hooked portion may be configured to engage an edge feature of the PV module.
    Type: Grant
    Filed: July 9, 2024
    Date of Patent: March 24, 2026
    Assignee: Unirac, Inc.
    Inventors: Brian Wares, Ethan Ely, Sushrut Bapat, Gary Rossi
  • Patent number: 12540474
    Abstract: A roofing system, including at least a first, second, and third metal roofing shingle installed on a roof deck adjacent to a plurality of photovoltaic modules, the first and second metal roofing shingles installed in a first row on the roof deck, the third metal roofing shingle installed in a second row on the roof deck, each of the metal roofing shingles including a metal layer and a cover layer, the metal layer including a conductive metal, the cover layer overlaying a portion of the metal layer and exposing at least one side lap of the metal layer, the side lap of the metal layer of the second metal roofing shingle overlaying and in electrical contact with the side lap of the metal layer of the first metal roofing shingle, to form a first grounding path, and the third metal roofing shingle in electrical contact with the first metal roofing shingle, to form a second grounding path.
    Type: Grant
    Filed: July 18, 2025
    Date of Patent: February 3, 2026
    Assignee: GAF Energy LLC
    Inventors: Thierry Nguyen, Gary Rossi, Peter Wilke, David Meakin, Anshul Gaur, Brian West
  • Publication number: 20260025095
    Abstract: A system includes a plurality of photovoltaic modules, a plurality of step flaps, and a plurality of roofing shingles installed on a roof deck. Each of the step flaps includes a first layer and a second layer, with the first layer overlaying a portion of the second layer, and the first layer attached to at least a portion of an overlapping portion of the second layer within an attachment area. An end of each of the plurality of photovoltaic modules overlays a portion of a corresponding one of the plurality of step flaps. An end of a first roofing shingle overlays a first step flap. The second layer of a second step flap vertically above the first step flap overlays a headlap portion of the first roofing shingle.
    Type: Application
    Filed: July 15, 2025
    Publication date: January 22, 2026
    Inventors: Nathan Peterson, Michael David Kuiper, Gary Rossi, Tony Zyph, Jesus Robledo, JR., Richard Perkins
  • Publication number: 20260022560
    Abstract: A roofing system, including at least a first, second, and third metal roofing shingle installed on a roof deck adjacent to a plurality of photovoltaic modules, the first and second metal roofing shingles installed in a first row on the roof deck, the third metal roofing shingle installed in a second row on the roof deck, each of the metal roofing shingles including a metal layer and a cover layer, the metal layer including a conductive metal, the cover layer overlaying a portion of the metal layer and exposing at least one side lap of the metal layer, the side lap of the metal layer of the second metal roofing shingle overlaying and in electrical contact with the side lap of the metal layer of the first metal roofing shingle, to form a first grounding path, and the third metal roofing shingle in electrical contact with the first metal roofing shingle, to form a second grounding path.
    Type: Application
    Filed: July 18, 2025
    Publication date: January 22, 2026
    Inventors: Thierry Nguyen, Gary Rossi, Peter Wilke, David Meakin, Anshul Gaur, Brian West
  • Publication number: 20250359352
    Abstract: A method, including obtaining a plurality of components, including at least a frontsheet, solar cells, and a backsheet; positioning the plurality of components such that a first row of solar cells is above the backsheet, a second row of solar cells is above the backsheet, and the frontsheet is above at least one of the first row of solar cells or the second row of solar cells; and laminating the plurality of components to form a photovoltaic module. The photovoltaic module includes a first portion and a second portion, where the first portion of the photovoltaic module includes the first row of solar cells, where the second portion of the photovoltaic module includes the second row of solar cells, where the first portion of the photovoltaic module extends along a first plane, where the second portion of the photovoltaic module extends along a second plane, and where the second plane is offset from the first plane.
    Type: Application
    Filed: May 19, 2025
    Publication date: November 20, 2025
    Inventors: Richard Perkins, Thierry Nguyen, Gabriela Bunea, David Kavulak, Gary Rossi, Caleb Cheung
  • Publication number: 20250354379
    Abstract: A roofing system including a plurality of photovoltaic modules installed on a roof deck, where each of the photovoltaic modules includes at least one solar cell, and a plurality of metal roofing shingles installed on the roof deck adjacent the plurality of photovoltaic modules, where the plurality of metal roofing shingles includes at least a first metal roofing shingle and a second metal roofing shingle, where each of the metal roofing shingles includes a first layer that includes a metal material, and a second layer that includes a polymer material, where the second layer includes a nail zone with a plurality of fasteners extending therethrough, fastening the metal roofing shingle to the roof deck, where the second layer is between the roof deck and the first layer.
    Type: Application
    Filed: May 15, 2025
    Publication date: November 20, 2025
    Inventors: Thierry Nguyen, Michael David Kuiper, Gary Rossi, Gabriela Bunea
  • Publication number: 20250317095
    Abstract: A solar module skirt assembly includes a skirt that is attached to a frame of a solar module, and a clip to attach the skirt to the solar module. The clip includes a first portion to attach to a frame of the solar module and to the skirt, a second portion to hold a portion of the frame of the solar module and a portion of the skirt, and a fastener to affix the clip to the frame of the solar module and the portion of the skirt.
    Type: Application
    Filed: April 21, 2025
    Publication date: October 9, 2025
    Inventors: Gary Rossi, Ethan Ely
  • Patent number: 12424973
    Abstract: A system includes a plurality of photovoltaic modules installed on and arranged in an array on a roof deck. Each of the photovoltaic modules includes first and second ends, and a baseplate located at the first end. The baseplate of one of the photovoltaic modules is substantially aligned with the baseplate of an adjacent another one of the photovoltaic modules. The baseplate is configured to receive at least one electrical component. The substantially aligned baseplates include a longitudinal axis. The system includes at least one wire cover removably attached to at least one of the baseplates. The at least one wire cover is moveable in at least a first direction transverse relative to the longitudinal axis.
    Type: Grant
    Filed: May 9, 2024
    Date of Patent: September 23, 2025
    Assignee: GAF Energy LLC
    Inventors: Brian West, Peter Wilke, Peter Clemente, Gary Rossi, Thomas Marentette
  • Publication number: 20250293631
    Abstract: The present disclosure provides a bracket assembly for securing a photovoltaic (PV) module. The bracket assembly may include a bracket having a top portion and a bottom surface and a clip coupled to the bracket. The clip may include a hooked portion, wherein the clip is configured to be displaced by a PV module from a first position to a second position. The clip may be biased toward the first position, and the hooked portion may be configured to engage an edge feature of the PV module.
    Type: Application
    Filed: May 30, 2025
    Publication date: September 18, 2025
    Inventors: Brian Wares, Ethan Ely, Sushrut Bapat, Gary Rossi
  • Patent number: 12413183
    Abstract: A system comprises a passthrough installed on a roof deck. The passthrough includes a base with an aperture, and a lid attached to the base. The aperture of the base is configured to align with an aperture formed within the roof deck. The system includes at least one cable and a grommet installed on the at least one cable. The lid and the base are configured to compress the grommet around the at least one cable.
    Type: Grant
    Filed: November 15, 2023
    Date of Patent: September 9, 2025
    Assignee: GAF Energy LLC
    Inventors: Peter Clemente, Gary Rossi, Evan Michael Wray
  • Publication number: 20250274073
    Abstract: The present disclosure provides a bracket assembly for securing a photovoltaic (PV) module. The bracket assembly may include a bracket having a top portion and a bottom surface and a clip coupled to the bracket. The clip may include a hooked portion, wherein the clip is configured to be displaced by a PV module from a first position to a second position. The clip may be biased toward the first position, and the hooked portion may be configured to engage an edge feature of the PV module.
    Type: Application
    Filed: May 5, 2025
    Publication date: August 28, 2025
    Inventors: Brian Wares, Ethan Ely, Sushrut Bapat, Gary Rossi
  • Publication number: 20250233556
    Abstract: A system, including at least one photovoltaic module installed on a roof deck, where the at least one photovoltaic module is a first photovoltaic module, where each photovoltaic module includes: a first end and a second end opposite the first end, a baseplate located at the first end, a first support located on the baseplate, an electrical component located on the baseplate, a first electrical wire in electrical connection with the electrical component of the first photovoltaic module; and a first electrical connector in electrical connection with the first electrical wire, where the first electrical connector is located on the first support of the first photovoltaic module so that the first electrical connector is out of contact with the baseplate of the first photovoltaic module.
    Type: Application
    Filed: January 10, 2025
    Publication date: July 17, 2025
    Inventors: Richard Perkins, Brian West, Gary Rossi
  • Patent number: 12283915
    Abstract: A solar module skirt assembly includes a skirt that is attached to a frame of a solar module, and a clip to attach the skirt to the solar module. The clip includes a first portion to attach to a frame of the solar module and to the skirt, a second portion to hold a portion of the frame of the solar module and a portion of the skirt, and a fastener to affix the clip to the frame of the solar module and the portion of the skirt.
    Type: Grant
    Filed: August 11, 2023
    Date of Patent: April 22, 2025
    Assignee: Unirac, Inc.
    Inventors: Gary Rossi, Ethan Ely
  • Publication number: 20240413791
    Abstract: A system includes a plurality of photovoltaic modules installed on and arranged in an array on a roof deck. Each of the photovoltaic modules includes first and second ends, and a baseplate located at the first end. The baseplate of one of the photovoltaic modules is substantially aligned with the baseplate of an adjacent another one of the photovoltaic modules. The baseplate is configured to receive at least one electrical component. The substantially aligned baseplates include a longitudinal axis. The system includes at least one wire cover removably attached to at least one of the baseplates. The at least one wire cover is moveable in at least a first direction transverse relative to the longitudinal axis.
    Type: Application
    Filed: May 9, 2024
    Publication date: December 12, 2024
    Inventors: Brian West, Peter Wilke, Peter Clemente, Gary Rossi, Thomas Marentette
  • Publication number: 20240364255
    Abstract: The present disclosure provides a bracket assembly for securing a photovoltaic (PV) module. The bracket assembly may include a bracket having a top portion and a bottom surface and a clip coupled to the bracket. The clip may include a hooked portion, wherein the clip is configured to be displaced by a PV module from a first position to a second position. The clip may be biased toward the first position, and the hooked portion may be configured to engage an edge feature of the PV module.
    Type: Application
    Filed: July 9, 2024
    Publication date: October 31, 2024
    Inventors: Brian WARES, Ethan ELY, Sushrut BAPAT, Gary ROSSI
  • Patent number: 12119779
    Abstract: The present disclosure provides photovoltaic (PV) module mounting systems and bracket assemblies for securing PV modules to roofs. The photovoltaic module mounting systems may include a roofing panel having a base layer, a flashing panel coupled along an edge of the roofing panel, and a bracket assembly coupled to the roofing panel, where the bracket assembly includes a bracket and a clip, and where the clip is configured to couple with an edge feature of a PV module to secure the PV module to the roofing panel.
    Type: Grant
    Filed: March 6, 2020
    Date of Patent: October 15, 2024
    Assignee: SUNPOWER CORPORATION
    Inventors: Brian Wares, Ethan Ely, Sushrut Bapat, Gary Rossi
  • Patent number: 12034398
    Abstract: The present disclosure provides junction boxes for use with roof-mounted photovoltaic (PV) modules. The junction boxes may include a housing having a plurality of sides, a bottom having an aperture, and a top edge having a top opening, where the top edge has a lip disposed around the top edge and projecting upward from the top edge. The junction boxes may further include a lid removably coupled to the top edge of the housing and a seal disposed on an outer surface of the bottom of the housing.
    Type: Grant
    Filed: March 6, 2020
    Date of Patent: July 9, 2024
    Assignee: SUNPOWER CORPORATION
    Inventors: Brian Wares, Ethan Ely, Sushrut Bapat, Gary Rossi
  • Patent number: 12013153
    Abstract: A system includes a plurality of photovoltaic modules installed on a roof deck in an array. Each of the photovoltaic modules includes a wire cover bracket substantially aligned with the wire cover bracket of an adjacent another one of the photovoltaic modules. At least one cover is removably attached to at least one of the wire cover brackets. The cover includes a top portion, a first side portion extending from a first side of the top portion, and a second side portion extending from a second side of the top portion opposite the first side. The top portion of the at least one cover is configured to divert water from entering the wire cover bracket from above the at least one cover. The first and second side portions are configured to divert water from entering the wire cover bracket from a lateral direction relative to the wire cover bracket.
    Type: Grant
    Filed: February 7, 2023
    Date of Patent: June 18, 2024
    Assignee: GAF Energy LLC
    Inventors: Peter Clemente, Evan Wray, Mike Kuiper, Brian D. West, Gary Rossi, Lewis Abra, Richard Perkins, Gabriela Bunea, Thierry Nguyen
  • Patent number: 12009773
    Abstract: A system includes a roof deck having a slope of 0.25 inch to 3 inches per foot and a roofing membrane is composed of a first material, and at least one photovoltaic module installed on the roof deck. The photovoltaic module includes at least one solar cell, an encapsulant, a frontsheet, and a backsheet. The backsheet includes a head flap located at a first end of the backsheet, and a bottom flap located at a second end of the backsheet. The backsheet is composed of the first material. At least a first portion of the head flap is attached to the roofing membrane, and at least a second portion of the bottom flap is attached to the roofing membrane.
    Type: Grant
    Filed: June 23, 2023
    Date of Patent: June 11, 2024
    Assignee: GAF Energy LLC
    Inventors: Thierry Nguyen, Gabriela Bunea, Gary Rossi, Nicholas Boitnott, Richard Perkins, David Kavulak