Patents by Inventor Gen Itakura

Gen Itakura has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 6689311
    Abstract: A method for selectively and rapidly extracting/removing a plasticizer from a compact such as a green laminate that is produced at a certain point in the process of manufacturing a multilayer ceramic capacitor. Carbon dioxide is introduced into a pressure chamber in which the green laminate has been placed, and the temperature and the pressure of the pressure chamber are set to 40° C. and 10 MPa, respectively, so that the pressure chamber is filled with a supercritical carbon dioxide. The plasticizer is extracted/removed from the green laminate by using the supercritical carbon dioxide. Then, a de-binder step and a baking step are performed in an ordinary manner. By performing the de-plasticizer process of selectively extracting/removing the plasticizer before the de-binder step, it is possible to suppress the formation of a graphite-like substance even if the temperature is increased rapidly in the subsequent de-binder step and the baking step.
    Type: Grant
    Filed: November 9, 2001
    Date of Patent: February 10, 2004
    Assignee: Matsushita Electric Industrial Co., Ltd.
    Inventors: Kiyoyuki Morita, Hideyuki Okinaka, Gen Itakura
  • Publication number: 20020057980
    Abstract: A method for selectively and rapidly extracting/removing a plasticizer from a compact such as a green laminate that is produced at a certain point in the process of manufacturing a multilayer ceramic capacitor. Carbon dioxide is introduced into a pressure chamber in which the green laminate has been placed, and the temperature and the pressure of the pressure chamber are set to 40° C. and 10 MPa, respectively, so that the pressure chamber is filled with a supercritical carbon dioxide. The plasticizer is extracted/removed from the green laminate by using the supercritical carbon dioxide. Then, a de-binder step and a baking step are performed in an ordinary manner. By performing the de-plasticizer process of selectively extracting/removing the plasticizer before the de-binder step, it is possible to suppress the formation of a graphite-like substance even if the temperature is increased rapidly in the subsequent de-binder step and the baking step.
    Type: Application
    Filed: November 9, 2001
    Publication date: May 16, 2002
    Inventors: Kiyoyuki Morita, Hideyuki Okinaka, Gen Itakura
  • Patent number: 6118647
    Abstract: An electronic component applied to a multilayer ceramic and the like, and a manufacturing method thereof. It is aimed to eliminate a step of grinding multilayer-sintered-body that is used for coupling an inner electrode with an outer electrode, and improve electrical contact between the outer electrode and the inner electrode that is thinned in size. Vapor of material different from the inner electrode (12) is collected selectively only on an appearing end of inner electrode (12) embeded in the component during the firing, whereby conductive section (13) is formed. The conductive section is swelled to the side face of sintered body, which realizes electric contact between inner electrode (12) and outer electrode (14) readily.
    Type: Grant
    Filed: February 9, 1999
    Date of Patent: September 12, 2000
    Assignee: Matsushita Electric Industrial Co., Ltd.
    Inventors: Hideyuki Okinaka, Gen Itakura, Yasuhiro Hioki
  • Patent number: 4616289
    Abstract: This invention relates to ceramic high dielectric composition with BaTiO.sub.3 as host component; and by containing 1-5 weight part of CaTiO.sub.3 and 2-3 weight parts of Ta.sub.2 O.sub.5 to 100 weight parts of the BaTiO.sub.3, a composition having dielectric constant of 3000 or above, a small voltage dependency, a large bending strength and good high frequency characteristic is provided; and it has a good characteristic when used as thin film type dielectric body like laminated ceramic capacitor.
    Type: Grant
    Filed: June 19, 1985
    Date of Patent: October 7, 1986
    Assignee: Matsushita Electric Industrial Co., Ltd.
    Inventors: Gen Itakura, Tadayoshi Ushijima, Kenji Kusakabe, Takayuki Kuroda
  • Patent number: 4558020
    Abstract: This invention relates to ceramic high dielectric composition with BaTiO.sub.3 as major component; and by containing 1-5 weight part of CaTiO.sub.3, 2-3 weight parts of Nb.sub.2 O.sub.5 to 100 weight parts of the BaTiO.sub.3, a composition having dielectric constant of 3000 or above, less voltage dependency, a large bending strength and good high frequency characteristic is provided; and it has a good characteristic when used as thin film type dielectric body like multilayered ceramic capacitor.
    Type: Grant
    Filed: March 7, 1983
    Date of Patent: December 10, 1985
    Assignee: Matsushita Electric Industrial Co., Ltd.
    Inventors: Gen Itakura, Hideki Kuramitsu, Takashi Iguchi, Takayuki Kuroda, Kaneomi Nagase
  • Patent number: 4475091
    Abstract: This invention relates to a composite function element which includes a high resistance thin film layer containing the constitutional elements of a perovskite type oxide and specified impurity elements at the grain boundary of a sintered body, said sintered body comprises an agglomerate of n type semiconductor particles and to a process for producing said composite function element. The composite function element has a composite function such that it acts as a varistor passing high voltages at a high voltage and as a capacitor passing the currents of abnormal frequency zone at a low voltage, so that the functions of two elements, a varistor and a capacitor, can be fulfilled simultaneously with only one element. Therefore, its extensive application in uses such as, for example, prevention of erroneous operation of microcomputer-controlled instruments can be expected.
    Type: Grant
    Filed: May 21, 1981
    Date of Patent: October 2, 1984
    Assignee: Matsushita Electric Industrial Co., Ltd.
    Inventors: Gen Itakura, Yoshihiro Matsuo
  • Patent number: 4461844
    Abstract: A ceramic composition of a high dielectric constant is provided, which consists of 100 mol parts of barium metatitanate (BaTiO.sub.3), (2/3)(7.+-.1) mol parts of cerium dioxide, and 7.+-.1 mol parts of titanium dioxide (TiO.sub.2), and to which 0.05 to 0.2 mol part of MnO.sub.2 is added. The ceramic composition has a ceramic microstructure in which a grain size is as small as 2 to 3 .mu.m and a pore size is small to be not more than 3 .mu.m. The ceramic composition has a high dielectric constant of about 10,000, a high breakdown voltage, and little dependency on voltage. The ceramic composition is very suitable as a thin dielectric film for a laminated ceramic chip capacitor.
    Type: Grant
    Filed: April 11, 1983
    Date of Patent: July 24, 1984
    Assignee: Matsushita Electric Industrial Co., Ltd.
    Inventors: Gen Itakura, Takayuki Kuroda
  • Patent number: 4362637
    Abstract: Grain boundary layer dielectric ceramic compositions comprising semiconductive ceramic grains having a composition of 50.23 to 49.47 mol % of SrO and CaO, 49.72 to 50.23 mol % of TiO.sub.2, 0.05 to 0.3 mol % of Nb.sub.2 O.sub.5, substantially each of said grains being surrounded by grain boundary layer dielectric materials which are formed by grain boundary diffusion of a mixture having a composition of 93.5 to 8.5 mol % of Bi.sub.2 O.sub.3, 4.5 to 45 mol % of Cu.sub.2 O, 0.5 to 4 mol % of MnO.sub.2, 1 to 8.5 mol % of B.sub.2 O.sub.3, 0.5 to 17 mol % of La.sub.2 O.sub.3, and below 17 mol % of TiO.sub.2.These ceramic compositions provide capacitors having a temperature coefficient of capacitance less than .+-.15%, an apparent dielectric constant higher than 35,000, a dielectric loss less than 0.01 and a breakdown voltage higher than 500 V/mm; or capacitors having a temperature coefficient of capacitance less than .+-.10%, an apparent dielectric constant higher than 20,000, a dielectric loss less than 0.
    Type: Grant
    Filed: April 1, 1981
    Date of Patent: December 7, 1982
    Assignee: Matsushita Electric Industrial Co. Ltd.
    Inventors: Yoshihiro Matsuo, Gen Itakura, Shoichi Ikebe, Tatsuya Wada
  • Patent number: 4311729
    Abstract: Method for manufacturing a ceramic electronic component such as a voltage-dependent non-linear resistor element and a semiconductive ceramic capacitor is disclosed, in which a precisely uniform metal coating is formed on a surface of a ceramic and the metal coating is then heat treated to convert the metal of the metal coating to a metal compound to form a metal compound coating on the surface of the ceramic and/or diffuse a portion of or all of the metal coating into the ceramic, for attaining completely different electric properties than those of untreated ceramic. The present method is particularly useful in the application to a semiconductive ceramic capacitor.
    Type: Grant
    Filed: January 30, 1980
    Date of Patent: January 19, 1982
    Assignee: Matsushita Electric Industrial Co., Inc.
    Inventors: Gen Itakura, Hideki Kuramitsu, Yamato Takada, Takayuki Kuroda, Yoshio Irie
  • Patent number: 4143207
    Abstract: A composition consisting of 5 to 95 mol% of bismuth oxide (Bi.sub.2 O.sub.3) and 95 to 5 mol% of copper oxide (Cu.sub.2 O), or a composition consisting of 50 to 95 mol% of copper oxide (Cu.sub.2 O) and 50 to 5 mol% of manganese dioxide (MnO.sub.2), or a composition consisting of 5 to 95 mol% of bismuth oxide (Bi.sub.2 O.sub.3) and 95 to 5 mol% of manganese dioxide (MnO.sub.2), is thermally diffused in the grain boundaries of semiconductor ceramics composed mainly of strontium titanate (SrTiO.sub.3) to form highly insulating layers in the grain boundaries to thereby provide semiconductive ceramics wherein the rate of change of dielectric constant with temperature as well as the dielectric loss (tan .delta.) are smaller than in the conventional barium titanate type semiconductor products. Further, the insulation resistance is higher than in the conventional product.
    Type: Grant
    Filed: January 17, 1977
    Date of Patent: March 6, 1979
    Assignee: Matsushita Electric Industrial Co., Ltd.
    Inventors: Gen Itakura, Takashi Iguchi