Patents by Inventor Gen Takayama

Gen Takayama has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 12355038
    Abstract: A battery module includes a cell stack in which a plurality of plate-shaped cells is stacked such that each main surface, which is a surface of each of the plate-shaped cells in a cell thickness direction, faces one another.
    Type: Grant
    Filed: March 30, 2018
    Date of Patent: July 8, 2025
    Assignee: Envision AESC Japan Ltd.
    Inventors: Manabu Fukuoka, Masayuki Nakai, Gen Takayama, Yuta Motohashi, Fumio Kishida, Masahiro Nakamoto
  • Patent number: 11515597
    Abstract: A battery pack includes a plurality of stacked battery assemblies and an insulating spacer. The battery assemblies are provided with a pair of unit cells stacked in a thickness direction. Each unit cell includes a cell body having a power generation element and a flat shape, and an electrode tab protruding out from the cell body. The spacer is disposed between electrode tabs of the pair of the unit cells holding the electrode tabs and is electrically connected in the battery assemblies. A pair of the electrode tabs has distal end portions electrically connecting adjacent battery assemblies of the battery assemblies to each other. The distal end portions are bent in the stacking direction on a side of a surface of the insulating spacer. The distal end portions are positioned on opposite sides of the cell body. The distal end portions that are bent are electrically connected to each other.
    Type: Grant
    Filed: October 22, 2015
    Date of Patent: November 29, 2022
    Assignee: Envision AESC Japan Ltd.
    Inventors: Masahiro Nakamoto, Gen Takayama
  • Publication number: 20210043981
    Abstract: A battery module includes a cell stack in which a plurality of plate-shaped cells is stacked such that each main surface, which is a surface of each of the plate-shaped cells in a cell thickness direction, faces one another.
    Type: Application
    Filed: March 30, 2018
    Publication date: February 11, 2021
    Applicant: Envision AESC Japan Ltd.
    Inventors: Manabu FUKUOKA, Masayuki NAKAI, Gen TAKAYAMA, Yuta MOTOHASHI, Fumio KISHIDA, Masahiro NAKAMOTO
  • Publication number: 20180287109
    Abstract: A battery pack includes a plurality of stacked battery assemblies and an insulating spacer. The battery assemblies are provided with a pair of unit cells stacked in a thickness direction. Each unit cell includes a cell body having a power generation element and a flat shape, and an electrode tab protruding out from the cell body. The spacer is disposed between electrode tabs of the pair of the unit cells holding the electrode tabs and is electrically connected in the battery assemblies. A pair of the electrode tabs has distal end portions electrically connecting adjacent battery assemblies of the battery assemblies to each other. The distal end portions are bent in the stacking direction on a side of a surface of the insulating spacer. The distal end portions are positioned on opposite sides of the cell body. The distal end portions that are bent are electrically connected to each other.
    Type: Application
    Filed: October 22, 2015
    Publication date: October 4, 2018
    Inventors: Masahiro NAKAMOTO, Gen TAKAYAMA
  • Patent number: 8974549
    Abstract: In a vacuum container (2), a bag-shaped laminate film (12) containing a battery element (11) and having an opening (12a) is pinched at positions corresponding to two principal surfaces (11a) of the battery element (11), the battery element (11) having a positive layer and a negative layer stacked via a separator. Pressure in the vacuum container (2) is reduced. An electrolytic solution (20) is poured from an electrolytic-solution supply line (4) into the bag-shaped laminate film (12) through the opening (12a) with pressure in the vacuum container (2) kept reduced until the entire battery element (11) is immersed in the electrolytic solution (20). The reduced pressure in the vacuum container (2) is increased to make the battery element (11) absorb the electrolytic solution (20) by means of the difference in pressure.
    Type: Grant
    Filed: October 11, 2012
    Date of Patent: March 10, 2015
    Assignees: NEC Energy Devices, Ltd., Nissan Motor Co., Ltd.
    Inventors: Kenichi Shimura, Yuta Motohashi, Gen Takayama, Masashi Watanabe
  • Patent number: 8734984
    Abstract: When a bipolar battery is manufactured, a bipolar electrode and a separator are prepared first. Then, one electrode (for example, a positive electrode) out of positive and negative electrodes is applied with such an amount of electrolyte as being exposed on a surface of the one electrode. Then, the separator is arranged on the surface of the one electrode applied with the electrolyte, thus forming a sub-assembly unit. Then, a plurality of the sub-assembly units are layered, and the electrolyte applied to the one electrode is made to permeate through the separator to the other electrode, thus forming an assembly unit.
    Type: Grant
    Filed: October 20, 2008
    Date of Patent: May 27, 2014
    Assignee: Nissan Motor Co., Ltd.
    Inventors: Gen Takayama, Kenji Hosaka, Teruo Segawa, Hajime Satou, Hideaki Horie, Takahiro Iwasaki, Yoshio Shimoida
  • Patent number: 8563165
    Abstract: The disclosure is directed to an assembled battery that includes a plurality of battery modules and unit cells. The unit cells of each battery module are electrically connected through a plurality of collars placed around a shaft member that secures the battery modules. The shaft member may also electrically connect the unit cells in some embodiments. In other embodiments, axial force from the securing shaft member deforms the collars to create the electrical connections. Alternative embodiments include engagement members secure the battery modules in order to eliminate the need for axial force from a shaft member to complete the assembled battery.
    Type: Grant
    Filed: April 6, 2006
    Date of Patent: October 22, 2013
    Assignee: Nissan Motor Co., Ltd.
    Inventors: Gen Takayama, Hiroaki Kishimoto, Youji Murakami
  • Patent number: 8404002
    Abstract: An apparatus and a method for manufacturing a bipolar battery are disclosed, which are capable of restraining the introduction of a bubble, resulting in superior battery performance. A bipolar battery is disclosed for preparing an electrolyte layer, which includes permeable separators such that the electrolytes can penetrate therein and a bipolar electrode wherein a cathode is formed at one side of a collector and an anode is formed at another side of the collector. Then, the electrolyte layers are stacked upon one another. When the electrolyte layer is provided to the bipolar electrode, bubbles within the electrolyte layer are exhausted from one side to another side of the separator via the separator.
    Type: Grant
    Filed: November 22, 2007
    Date of Patent: March 26, 2013
    Assignee: Nissan Motor Co., Ltd.
    Inventors: Teruo Segawa, Hajime Sato, Kenji Hosaka, Gen Takayama
  • Patent number: 8343240
    Abstract: In a vacuum container (2), a bag-shaped laminate film (12) containing a battery element (11) and having an opening (12a) is pinched at positions corresponding to two principal surfaces (11a) of the battery element (11), the battery element (11) having a positive layer and a negative layer stacked via a separator. Pressure in the vacuum container (2) is reduced. An electrolytic solution (20) is poured from an electrolytic-solution supply line (4) into the bag-shaped laminate film (12) through the opening (12a) with pressure in the vacuum container (2) kept reduced until the entire battery element (11) is immersed in the electrolytic solution (20). The reduced pressure in the vacuum container (2) is increased to make the battery element (11) absorb the electrolytic solution (20) by the difference in pressure.
    Type: Grant
    Filed: January 30, 2009
    Date of Patent: January 1, 2013
    Assignees: NEC Energy Devices, Ltd., Nissian Motor Co., Ltd.
    Inventors: Kenichi Shimura, Yuta Motohashi, Gen Takayama, Masashi Watanabe
  • Patent number: 8148010
    Abstract: A bipolar battery and a battery assembly unit that reduces a current density change in a battery element is disclosed. The bipolar battery comprises a battery element configured by alternately stacking a bipolar electrode and an electrolyte layer, as well as cathode and anode terminal plates electrically connected to the battery element so as to extract the current from the battery element. In the bipolar battery, the total electrical resistance of the cathode and anode terminal plates along the surface direction is smaller than the total electrical resistance of the battery element along the stacking direction between the cathode and anode terminal plates.
    Type: Grant
    Filed: November 28, 2007
    Date of Patent: April 3, 2012
    Assignee: Nissan Motor Co., Ltd.
    Inventors: Kenji Hosaka, Hideaki Horie, Hajime Satou, Yoshio Shimoida, Teruo Segawa, Gen Takayama, Ohtani Yoshihiko
  • Publication number: 20110005050
    Abstract: In a vacuum container (2), a bag-shaped laminate film (12) containing a battery element (11) and having an opening (12a) is pinched at positions corresponding to two principal surfaces (11a) of the battery element (11), the battery element (11) having a positive layer and a negative layer stacked via a separator. Pressure in the vacuum container (2) is reduced. An electrolytic solution (20) is poured from an electrolytic-solution supply line (4) into the bag-shaped laminate film (12) through the opening (12a) with pressure in the vacuum container (2) kept reduced until the entire battery element (11) is immersed in the electrolytic solution (20). The reduced pressure in the vacuum container (2) is increased to make the battery element (11) absorb the electrolytic solution (20) by the difference in pressure.
    Type: Application
    Filed: January 30, 2009
    Publication date: January 13, 2011
    Applicants: NEC ENERGY DEVICES, LTD., NISSAN MOTOR CO., LTD.
    Inventors: Kenichi Shimura, Yuta Motohashi, Gen Takayama, Masashi Watanabe
  • Publication number: 20100255371
    Abstract: When a bipolar battery is manufactured, a bipolar electrode and a separator are prepared first. Then, one electrode (for example, a positive electrode) out of positive and negative electrodes is applied with such an amount of electrolyte as being exposed on a surface of the one electrode. Then, the separator is arranged on the surface of the one electrode applied with the electrolyte, thus forming a sub-assembly unit. Then, a plurality of the sub-assembly units are layered, and the electrolyte applied to the one electrode is made to permeate through the separator to the other electrode, thus forming an assembly unit.
    Type: Application
    Filed: October 20, 2008
    Publication date: October 7, 2010
    Inventors: Gen Takayama, Kenji Hosaka, Teruo Segawa, Hajime Satou, Hideaki Horie, Takahiro Iwasaki, Yoshio Shimoida
  • Patent number: 7807295
    Abstract: Bipolar batteries configured to minimize the introduction of gas bubbles and methods of manufacturing such batteries are taught herein. One bipolar battery includes an electrolyte layer, which includes a plurality of separators having permeability such that the electrolytes can penetrate therein, in a bipolar electrode wherein a cathode is formed at one side of a collector and an anode is formed at another side of the collector. A stack is formed by stacking the electrolyte layers upon one another. The electrolyte layer of the stack has a layer of overlayed separators.
    Type: Grant
    Filed: November 7, 2007
    Date of Patent: October 5, 2010
    Assignee: Nissan Motor Co., Ltd.
    Inventors: Gen Takayama, Hajime Sato, Kenji Hosaka
  • Patent number: 7709146
    Abstract: Disclosed are a bipolar battery, a bipolar battery component and a method of manufacturing the same. The bipolar battery minimizes the occurrence of gas bubbles to provide superior battery performance. A battery element has a plurality of bipolar electrodes stacked upon one another while interposing separators therebetween. The bipolar electrode includes a collector formed with a cathode on one surface and an anode on the other surface. The component is a charging part with charging material disposed between collectors and separators to surround at least a periphery of the cathode and a periphery of the anode. An exhaust part is mounted to the charging part to exhaust a residual gas bubble from an inner space to outside of the inner space when stacking the bipolar electrodes.
    Type: Grant
    Filed: December 5, 2007
    Date of Patent: May 4, 2010
    Assignee: Nissan Motor Co., Ltd.
    Inventors: Gen Takayama, Hajime Sato, Kenji Hosaka, Kenji Hamada, Teruo Segawa
  • Publication number: 20090253038
    Abstract: An apparatus and a method for manufacturing a bipolar battery are disclosed, which are capable of restraining the introduction of a bubble, resulting in superior battery performance. A bipolar battery is disclosed for preparing an electrolyte layer, which includes permeable separators such that the electrolytes can penetrate therein and a bipolar electrode wherein a cathode is formed at one side of a collector and an anode is formed at another side of the collector. Then, the electrolyte layers are stacked upon one another. When the electrolyte layer is provided to the bipolar electrode, bubbles within the electrolyte layer are exhausted from one side to another side of the separator via the separator.
    Type: Application
    Filed: November 22, 2007
    Publication date: October 8, 2009
    Applicant: NISSAN MOTOR CO., LTD.
    Inventors: Teruo Segawa, Hajime Sato, Kenji Hosaka, Gen Takayama
  • Publication number: 20080138706
    Abstract: Disclosed are a bipolar battery, a bipolar battery component and a method of manufacturing the same. The bipolar battery minimizes the occurrence of gas bubbles to provide superior battery performance. A battery element has a plurality of bipolar electrodes stacked upon one another while interposing separators therebetween. The bipolar electrode includes a collector formed with a cathode on one surface and an anode on the other surface. The component is a charging part with charging material disposed between collectors and separators to surround at least a periphery of the cathode and a periphery of the anode. An exhaust part is mounted to the charging part to exhaust a residual gas bubble from an inner space to outside of the inner space when stacking the bipolar electrodes.
    Type: Application
    Filed: December 5, 2007
    Publication date: June 12, 2008
    Applicant: NISSAN MOTOR CO., LTD.
    Inventors: Gen Takayama, Hajime Sato, Kenji Hosaka, Kenji Hamada, Teruo Segawa
  • Publication number: 20080131759
    Abstract: A bipolar battery and a battery assembly unit that reduces a current density change in a battery element is disclosed. The bipolar battery comprises a battery element configured by alternately stacking a bipolar electrode and an electrolyte layer, as well as cathode and anode terminal plates electrically connected to the battery element so as to extract the current from the battery element. In the bipolar battery, the total electrical resistance of the cathode and anode terminal plates along the surface direction is smaller than the total electrical resistance of the battery element along the stacking direction between the cathode and anode terminal plates.
    Type: Application
    Filed: November 28, 2007
    Publication date: June 5, 2008
    Applicant: NISSAN MOTOR CO., LTD.
    Inventors: Kenji Hosaka, Hideaki Horie, Hajime Satou, Yoshio Shimoida, Teruo Segawa, Gen Takayama, Ohtani Yoshihiko
  • Publication number: 20080131775
    Abstract: Bipolar batteries configured to minimize the introduction of gas bubbles and methods of manufacturing such batteries are taught herein. One bipolar battery includes an electrolyte layer, which includes a plurality of separators having permeability such that the electrolytes can penetrate therein, in a bipolar electrode wherein a cathode is formed at one side of a collector and an anode is formed at another side of the collector. A stack is formed by stacking the electrolyte layers upon one another. The electrolyte layer of the stack has a layer of overlayed separators.
    Type: Application
    Filed: November 7, 2007
    Publication date: June 5, 2008
    Applicant: NISSAN MOTOR CO., LTD.
    Inventors: Gen Takayama, Hajime Sato, Kenji Hosaka
  • Publication number: 20060246350
    Abstract: The disclosure is directed to an assembled battery that includes a plurality of battery modules and unit cells. The unit cells of each battery module are electrically connected through a plurality of collars placed around a shaft member that secures the battery modules. The shaft member may also electrically connect the unit cells in some embodiments. In other embodiments, axial force from the securing shaft member deforms the collars to create the electrical connections. Alternative embodiments include engagement members secure the battery modules in order to eliminate the need for axial force from a shaft member to complete the assembled battery.
    Type: Application
    Filed: April 6, 2006
    Publication date: November 2, 2006
    Applicant: Nissan Motor Co., Ltd.
    Inventors: Gen Takayama, Hiroaki Kishimoto, Youji Murakami
  • Patent number: 6371996
    Abstract: This manufacturing method of batteries that comprises the steps of accommodating a battery element 4 in an envelope film body 3 of which one end side is opened to form an opening 3a for injecting an electrolytic solution; and sealing the opening 3a after the electrolytic solution 12 is injected from the opening 3a of the envelope film body 3; wherein an opening 3a side of the envelope film body 3 is made larger than a prescribed shape and dimension to use as a temporary reservoir region 3c of an injected electrolytic solution 12, after injection of a prescribed amount of the electrolytic solution 12 the region 3d of the prescribed shape and dimension being sealed and cut to form a battery. According to the method, a manufacturing method of batteries that can not only make smaller and lighter the batteries but also mass-produce batteries of high quality can be provided.
    Type: Grant
    Filed: April 25, 2000
    Date of Patent: April 16, 2002
    Assignee: Toshiba Battery Co., Ltd.
    Inventors: Gen Takayama, Toshiya Terui, Nobuo Kawamura