Patents by Inventor Gen Takayama
Gen Takayama has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Patent number: 12355038Abstract: A battery module includes a cell stack in which a plurality of plate-shaped cells is stacked such that each main surface, which is a surface of each of the plate-shaped cells in a cell thickness direction, faces one another.Type: GrantFiled: March 30, 2018Date of Patent: July 8, 2025Assignee: Envision AESC Japan Ltd.Inventors: Manabu Fukuoka, Masayuki Nakai, Gen Takayama, Yuta Motohashi, Fumio Kishida, Masahiro Nakamoto
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Patent number: 11515597Abstract: A battery pack includes a plurality of stacked battery assemblies and an insulating spacer. The battery assemblies are provided with a pair of unit cells stacked in a thickness direction. Each unit cell includes a cell body having a power generation element and a flat shape, and an electrode tab protruding out from the cell body. The spacer is disposed between electrode tabs of the pair of the unit cells holding the electrode tabs and is electrically connected in the battery assemblies. A pair of the electrode tabs has distal end portions electrically connecting adjacent battery assemblies of the battery assemblies to each other. The distal end portions are bent in the stacking direction on a side of a surface of the insulating spacer. The distal end portions are positioned on opposite sides of the cell body. The distal end portions that are bent are electrically connected to each other.Type: GrantFiled: October 22, 2015Date of Patent: November 29, 2022Assignee: Envision AESC Japan Ltd.Inventors: Masahiro Nakamoto, Gen Takayama
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Publication number: 20210043981Abstract: A battery module includes a cell stack in which a plurality of plate-shaped cells is stacked such that each main surface, which is a surface of each of the plate-shaped cells in a cell thickness direction, faces one another.Type: ApplicationFiled: March 30, 2018Publication date: February 11, 2021Applicant: Envision AESC Japan Ltd.Inventors: Manabu FUKUOKA, Masayuki NAKAI, Gen TAKAYAMA, Yuta MOTOHASHI, Fumio KISHIDA, Masahiro NAKAMOTO
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Publication number: 20180287109Abstract: A battery pack includes a plurality of stacked battery assemblies and an insulating spacer. The battery assemblies are provided with a pair of unit cells stacked in a thickness direction. Each unit cell includes a cell body having a power generation element and a flat shape, and an electrode tab protruding out from the cell body. The spacer is disposed between electrode tabs of the pair of the unit cells holding the electrode tabs and is electrically connected in the battery assemblies. A pair of the electrode tabs has distal end portions electrically connecting adjacent battery assemblies of the battery assemblies to each other. The distal end portions are bent in the stacking direction on a side of a surface of the insulating spacer. The distal end portions are positioned on opposite sides of the cell body. The distal end portions that are bent are electrically connected to each other.Type: ApplicationFiled: October 22, 2015Publication date: October 4, 2018Inventors: Masahiro NAKAMOTO, Gen TAKAYAMA
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Patent number: 8974549Abstract: In a vacuum container (2), a bag-shaped laminate film (12) containing a battery element (11) and having an opening (12a) is pinched at positions corresponding to two principal surfaces (11a) of the battery element (11), the battery element (11) having a positive layer and a negative layer stacked via a separator. Pressure in the vacuum container (2) is reduced. An electrolytic solution (20) is poured from an electrolytic-solution supply line (4) into the bag-shaped laminate film (12) through the opening (12a) with pressure in the vacuum container (2) kept reduced until the entire battery element (11) is immersed in the electrolytic solution (20). The reduced pressure in the vacuum container (2) is increased to make the battery element (11) absorb the electrolytic solution (20) by means of the difference in pressure.Type: GrantFiled: October 11, 2012Date of Patent: March 10, 2015Assignees: NEC Energy Devices, Ltd., Nissan Motor Co., Ltd.Inventors: Kenichi Shimura, Yuta Motohashi, Gen Takayama, Masashi Watanabe
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Patent number: 8734984Abstract: When a bipolar battery is manufactured, a bipolar electrode and a separator are prepared first. Then, one electrode (for example, a positive electrode) out of positive and negative electrodes is applied with such an amount of electrolyte as being exposed on a surface of the one electrode. Then, the separator is arranged on the surface of the one electrode applied with the electrolyte, thus forming a sub-assembly unit. Then, a plurality of the sub-assembly units are layered, and the electrolyte applied to the one electrode is made to permeate through the separator to the other electrode, thus forming an assembly unit.Type: GrantFiled: October 20, 2008Date of Patent: May 27, 2014Assignee: Nissan Motor Co., Ltd.Inventors: Gen Takayama, Kenji Hosaka, Teruo Segawa, Hajime Satou, Hideaki Horie, Takahiro Iwasaki, Yoshio Shimoida
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Patent number: 8563165Abstract: The disclosure is directed to an assembled battery that includes a plurality of battery modules and unit cells. The unit cells of each battery module are electrically connected through a plurality of collars placed around a shaft member that secures the battery modules. The shaft member may also electrically connect the unit cells in some embodiments. In other embodiments, axial force from the securing shaft member deforms the collars to create the electrical connections. Alternative embodiments include engagement members secure the battery modules in order to eliminate the need for axial force from a shaft member to complete the assembled battery.Type: GrantFiled: April 6, 2006Date of Patent: October 22, 2013Assignee: Nissan Motor Co., Ltd.Inventors: Gen Takayama, Hiroaki Kishimoto, Youji Murakami
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Patent number: 8404002Abstract: An apparatus and a method for manufacturing a bipolar battery are disclosed, which are capable of restraining the introduction of a bubble, resulting in superior battery performance. A bipolar battery is disclosed for preparing an electrolyte layer, which includes permeable separators such that the electrolytes can penetrate therein and a bipolar electrode wherein a cathode is formed at one side of a collector and an anode is formed at another side of the collector. Then, the electrolyte layers are stacked upon one another. When the electrolyte layer is provided to the bipolar electrode, bubbles within the electrolyte layer are exhausted from one side to another side of the separator via the separator.Type: GrantFiled: November 22, 2007Date of Patent: March 26, 2013Assignee: Nissan Motor Co., Ltd.Inventors: Teruo Segawa, Hajime Sato, Kenji Hosaka, Gen Takayama
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Patent number: 8343240Abstract: In a vacuum container (2), a bag-shaped laminate film (12) containing a battery element (11) and having an opening (12a) is pinched at positions corresponding to two principal surfaces (11a) of the battery element (11), the battery element (11) having a positive layer and a negative layer stacked via a separator. Pressure in the vacuum container (2) is reduced. An electrolytic solution (20) is poured from an electrolytic-solution supply line (4) into the bag-shaped laminate film (12) through the opening (12a) with pressure in the vacuum container (2) kept reduced until the entire battery element (11) is immersed in the electrolytic solution (20). The reduced pressure in the vacuum container (2) is increased to make the battery element (11) absorb the electrolytic solution (20) by the difference in pressure.Type: GrantFiled: January 30, 2009Date of Patent: January 1, 2013Assignees: NEC Energy Devices, Ltd., Nissian Motor Co., Ltd.Inventors: Kenichi Shimura, Yuta Motohashi, Gen Takayama, Masashi Watanabe
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Patent number: 8148010Abstract: A bipolar battery and a battery assembly unit that reduces a current density change in a battery element is disclosed. The bipolar battery comprises a battery element configured by alternately stacking a bipolar electrode and an electrolyte layer, as well as cathode and anode terminal plates electrically connected to the battery element so as to extract the current from the battery element. In the bipolar battery, the total electrical resistance of the cathode and anode terminal plates along the surface direction is smaller than the total electrical resistance of the battery element along the stacking direction between the cathode and anode terminal plates.Type: GrantFiled: November 28, 2007Date of Patent: April 3, 2012Assignee: Nissan Motor Co., Ltd.Inventors: Kenji Hosaka, Hideaki Horie, Hajime Satou, Yoshio Shimoida, Teruo Segawa, Gen Takayama, Ohtani Yoshihiko
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Publication number: 20110005050Abstract: In a vacuum container (2), a bag-shaped laminate film (12) containing a battery element (11) and having an opening (12a) is pinched at positions corresponding to two principal surfaces (11a) of the battery element (11), the battery element (11) having a positive layer and a negative layer stacked via a separator. Pressure in the vacuum container (2) is reduced. An electrolytic solution (20) is poured from an electrolytic-solution supply line (4) into the bag-shaped laminate film (12) through the opening (12a) with pressure in the vacuum container (2) kept reduced until the entire battery element (11) is immersed in the electrolytic solution (20). The reduced pressure in the vacuum container (2) is increased to make the battery element (11) absorb the electrolytic solution (20) by the difference in pressure.Type: ApplicationFiled: January 30, 2009Publication date: January 13, 2011Applicants: NEC ENERGY DEVICES, LTD., NISSAN MOTOR CO., LTD.Inventors: Kenichi Shimura, Yuta Motohashi, Gen Takayama, Masashi Watanabe
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Publication number: 20100255371Abstract: When a bipolar battery is manufactured, a bipolar electrode and a separator are prepared first. Then, one electrode (for example, a positive electrode) out of positive and negative electrodes is applied with such an amount of electrolyte as being exposed on a surface of the one electrode. Then, the separator is arranged on the surface of the one electrode applied with the electrolyte, thus forming a sub-assembly unit. Then, a plurality of the sub-assembly units are layered, and the electrolyte applied to the one electrode is made to permeate through the separator to the other electrode, thus forming an assembly unit.Type: ApplicationFiled: October 20, 2008Publication date: October 7, 2010Inventors: Gen Takayama, Kenji Hosaka, Teruo Segawa, Hajime Satou, Hideaki Horie, Takahiro Iwasaki, Yoshio Shimoida
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Patent number: 7807295Abstract: Bipolar batteries configured to minimize the introduction of gas bubbles and methods of manufacturing such batteries are taught herein. One bipolar battery includes an electrolyte layer, which includes a plurality of separators having permeability such that the electrolytes can penetrate therein, in a bipolar electrode wherein a cathode is formed at one side of a collector and an anode is formed at another side of the collector. A stack is formed by stacking the electrolyte layers upon one another. The electrolyte layer of the stack has a layer of overlayed separators.Type: GrantFiled: November 7, 2007Date of Patent: October 5, 2010Assignee: Nissan Motor Co., Ltd.Inventors: Gen Takayama, Hajime Sato, Kenji Hosaka
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Patent number: 7709146Abstract: Disclosed are a bipolar battery, a bipolar battery component and a method of manufacturing the same. The bipolar battery minimizes the occurrence of gas bubbles to provide superior battery performance. A battery element has a plurality of bipolar electrodes stacked upon one another while interposing separators therebetween. The bipolar electrode includes a collector formed with a cathode on one surface and an anode on the other surface. The component is a charging part with charging material disposed between collectors and separators to surround at least a periphery of the cathode and a periphery of the anode. An exhaust part is mounted to the charging part to exhaust a residual gas bubble from an inner space to outside of the inner space when stacking the bipolar electrodes.Type: GrantFiled: December 5, 2007Date of Patent: May 4, 2010Assignee: Nissan Motor Co., Ltd.Inventors: Gen Takayama, Hajime Sato, Kenji Hosaka, Kenji Hamada, Teruo Segawa
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Publication number: 20090253038Abstract: An apparatus and a method for manufacturing a bipolar battery are disclosed, which are capable of restraining the introduction of a bubble, resulting in superior battery performance. A bipolar battery is disclosed for preparing an electrolyte layer, which includes permeable separators such that the electrolytes can penetrate therein and a bipolar electrode wherein a cathode is formed at one side of a collector and an anode is formed at another side of the collector. Then, the electrolyte layers are stacked upon one another. When the electrolyte layer is provided to the bipolar electrode, bubbles within the electrolyte layer are exhausted from one side to another side of the separator via the separator.Type: ApplicationFiled: November 22, 2007Publication date: October 8, 2009Applicant: NISSAN MOTOR CO., LTD.Inventors: Teruo Segawa, Hajime Sato, Kenji Hosaka, Gen Takayama
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Publication number: 20080138706Abstract: Disclosed are a bipolar battery, a bipolar battery component and a method of manufacturing the same. The bipolar battery minimizes the occurrence of gas bubbles to provide superior battery performance. A battery element has a plurality of bipolar electrodes stacked upon one another while interposing separators therebetween. The bipolar electrode includes a collector formed with a cathode on one surface and an anode on the other surface. The component is a charging part with charging material disposed between collectors and separators to surround at least a periphery of the cathode and a periphery of the anode. An exhaust part is mounted to the charging part to exhaust a residual gas bubble from an inner space to outside of the inner space when stacking the bipolar electrodes.Type: ApplicationFiled: December 5, 2007Publication date: June 12, 2008Applicant: NISSAN MOTOR CO., LTD.Inventors: Gen Takayama, Hajime Sato, Kenji Hosaka, Kenji Hamada, Teruo Segawa
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Publication number: 20080131759Abstract: A bipolar battery and a battery assembly unit that reduces a current density change in a battery element is disclosed. The bipolar battery comprises a battery element configured by alternately stacking a bipolar electrode and an electrolyte layer, as well as cathode and anode terminal plates electrically connected to the battery element so as to extract the current from the battery element. In the bipolar battery, the total electrical resistance of the cathode and anode terminal plates along the surface direction is smaller than the total electrical resistance of the battery element along the stacking direction between the cathode and anode terminal plates.Type: ApplicationFiled: November 28, 2007Publication date: June 5, 2008Applicant: NISSAN MOTOR CO., LTD.Inventors: Kenji Hosaka, Hideaki Horie, Hajime Satou, Yoshio Shimoida, Teruo Segawa, Gen Takayama, Ohtani Yoshihiko
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Publication number: 20080131775Abstract: Bipolar batteries configured to minimize the introduction of gas bubbles and methods of manufacturing such batteries are taught herein. One bipolar battery includes an electrolyte layer, which includes a plurality of separators having permeability such that the electrolytes can penetrate therein, in a bipolar electrode wherein a cathode is formed at one side of a collector and an anode is formed at another side of the collector. A stack is formed by stacking the electrolyte layers upon one another. The electrolyte layer of the stack has a layer of overlayed separators.Type: ApplicationFiled: November 7, 2007Publication date: June 5, 2008Applicant: NISSAN MOTOR CO., LTD.Inventors: Gen Takayama, Hajime Sato, Kenji Hosaka
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Publication number: 20060246350Abstract: The disclosure is directed to an assembled battery that includes a plurality of battery modules and unit cells. The unit cells of each battery module are electrically connected through a plurality of collars placed around a shaft member that secures the battery modules. The shaft member may also electrically connect the unit cells in some embodiments. In other embodiments, axial force from the securing shaft member deforms the collars to create the electrical connections. Alternative embodiments include engagement members secure the battery modules in order to eliminate the need for axial force from a shaft member to complete the assembled battery.Type: ApplicationFiled: April 6, 2006Publication date: November 2, 2006Applicant: Nissan Motor Co., Ltd.Inventors: Gen Takayama, Hiroaki Kishimoto, Youji Murakami
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Patent number: 6371996Abstract: This manufacturing method of batteries that comprises the steps of accommodating a battery element 4 in an envelope film body 3 of which one end side is opened to form an opening 3a for injecting an electrolytic solution; and sealing the opening 3a after the electrolytic solution 12 is injected from the opening 3a of the envelope film body 3; wherein an opening 3a side of the envelope film body 3 is made larger than a prescribed shape and dimension to use as a temporary reservoir region 3c of an injected electrolytic solution 12, after injection of a prescribed amount of the electrolytic solution 12 the region 3d of the prescribed shape and dimension being sealed and cut to form a battery. According to the method, a manufacturing method of batteries that can not only make smaller and lighter the batteries but also mass-produce batteries of high quality can be provided.Type: GrantFiled: April 25, 2000Date of Patent: April 16, 2002Assignee: Toshiba Battery Co., Ltd.Inventors: Gen Takayama, Toshiya Terui, Nobuo Kawamura