Abstract: A position sensor according to some embodiments includes a first position sensor board having first sensor coils and a first transmit coil; a second position sensor board having second sensor coils stacked with, and separated from by a distance Z, the first position sensor; and at least one target positioned relative to the stacked first position sensor and second position sensor. A redundant position sensor according to some embodiments includes a plurality of stacked sensor boards, each of the plurality of sensor boards including sensor coils, wherein one of the plurality of stacked sensor boards includes an active transmit coil; and a target positioned over the plurality of stacked sensor boards.

Abstract: In some embodiments, optimizing a coil design is provided. In particular, a method of providing an optimized position locating sensor coil design includes receiving a coil design, the coil design including geometric positions of a transmit coil and geometric positions of receive coils; linearizing one or more of the receive coils; and offset compensating the one or more of the receive coils. The linearization determines a geometric correction array for adjusting the geometric position of one of the receive coils. The offset correction includes determining a geometric shift to shift the geometric position of the one of the receive coils.

Abstract: In some embodiments, a coil design system is provided. In particular, a method of providing an optimized position locating sensor coil design in presented. The method includes receiving a coil design; simulating position determination with the coil design to form a simulated performance; comparing the simulated response with the specification to provide a comparison; and modifying the coil design based on a comparison between the simulated performance and a performance specification to arrive at an updated coil design.