Abstract: Various surgical devices are provided having mechanisms for preventing premature actuation of a cutting mechanism. These devices generally include a handle having one or more actuators and an effector disposed at a distal end of the device and configured to grasp tissue. When the end effector is in an open position, a firing actuator can be positioned so that it cannot be actuated by a user. For example, the firing actuator can be obstructed by a shield or arm when the end effector is in the open position. In other embodiments, the firing actuator can be hidden in a recess formed in the closure actuator until the end effector is moved to the closed position. When the end effector is in the closed position, the firing actuator can be engaged to advance a cutting mechanism, thereby cutting the tissue grasped by the end effector.

Abstract: Surgical instruments and methods for applying variable compression to tissue are described herein and can have particular utility when cutting and sealing tissue. In one embodiment, a surgical instrument end effector is described that includes first and second jaw members movable relative to one another between an open position and a closed position to clamp tissue therebetween. The end effector can include a compression member configured to translate along the end effector to move the first and second jaw members and apply a variable compression force to the tissue. The variable compression force can have different profiles along the length of the end effector, including, for example, a continuously increasing profile or a profile that alternates between different values. The provided variable compression can reduce the force required to actuate the surgical instrument and increase the quality of a tissue seal formed thereby.

Abstract: An electrosurgical system may comprise an RF current generator, a handle body, an end effector have a first jaw including a first energizing surface electrically contacting a first terminal of the RF generator, and a second jaw including a second energizing surface electrically contacting a second terminal of the RF current generator, in which the two jaws form a jaw angle. The system may also comprise a shunt impedance circuit including a shunt impedance element having a pre-determined impedance value, in which the shunt impedance element is reversibly placed electrically in parallel with the first and second energizing surfaces when the jaw angle is at least a pre-determined angle. The system may also comprise an impedance detector in electrical communication with the first and second energizing surfaces. The system may be used to measure an impedance between the first and second energizing surfaces by the impedance detector.

Abstract: An electrosurgical device may include a front portion releasably attached to a reusable handle. The reusable handle may include a single motor configured to actuate a tissue knife mechanism and an articulation mechanism in the front portion. The reusable handle may include a controller configured to sense a position of a knife advancement control in the front portion and actuate the tissue knife via the motor when the knife advancement control is at a predetermined position. The controller may receive data from the front portion indicating that the front portion includes an articulation joint. If the front portion includes an articulation joint, the controller may actuate, via the motor, an articulation mechanism to adjust an angle of the articulation joint when an articulation control in the front portion is at a predetermined position. The reusable handle may be used with a front portion having or lacking an articulation joint.

Abstract: An ultrasonic instrument includes a body, an actuation assembly, a shaft assembly, and an end effector. The actuation assembly includes an activation member that is operable to move in a first direction to select a mode of operation. The shaft assembly extends distally from the body and includes an acoustic waveguide. The end effector includes an ultrasonic blade that is in acoustic communication with the acoustic waveguide. The activation member is operable to move in a second direction to activate the end effector in a mode of operation selected by movement of the activation member in the first direction.

Abstract: An ultrasonic instrument includes a body, an actuation assembly, a shaft assembly, and an end effector. The actuation assembly includes a mode selection member and an activation member. The shaft assembly extends distally from the body. The shaft assembly includes an acoustic waveguide. The end effector includes an ultrasonic blade. The ultrasonic blade is in acoustic communication with the acoustic waveguide. The end effector is configured to be activated in a first activation mode in response to actuation of the activation member when the mode selection member is in a first position. The end effector is configured to be activated in a second activation mode in response to actuation of the activation member when the mode selection member is in a second position.

Abstract: A surgical instrument includes an end effector and a handle assembly. The end effector is configured to operate at a first energy level and at a second energy level. The end effector is further configured to transition between an open position and a closed position. The end effector is configured to grasp tissue in the closed position. The handle assembly includes a body, a trigger, and an activation element. The trigger is configured to pivot in a first direction relative to the body to actuate the end effector from the open position to the closed position. The activation element is configured to activate the end effector at either the first energy level or the second energy level. The trigger is configured to either activate the activation element or determine whether the end effector operates at the first energy level or the second energy level.

Abstract: Methods and devices are provided for retracting a cutting assembly in the event of a failure on a motorized electrosurgical device. For example, a surgical device is provided with a handle that has an elongate shaft assembly with first and second jaws for engaging tissue. A cutting assembly is included in the surgical device that cuts tissue engaged between the first and second jaws. The surgical device also includes a drive shaft that extends from the handle through the elongate shaft and moves the cutting assembly relative to the first and second jaws, and a motorized gear assembly that causes movement of the drive shaft. In an exemplary embodiment, the elongate shaft assembly is detachable from the handle such that, when detached, the drive shaft can be manually retracted relative to the elongate shaft to retract the cutting assembly from to the first and second jaws.

Abstract: Methods and devices are provided for retracting a cutting assembly in the event of a failure on a motorized electrosurgical device. As an example, a surgical device is provided that includes a handle portion with an elongate shaft extending distally that has first and second jaws configured to engage tissue therebetween. A cutting assembly cuts tissue engaged between the first and second jaws. A drive shaft extends from the handle through the elongate shaft and moves the cutting assembly. A motorized gear assembly moves the drive shaft. The drive shaft is movable between a first position in which the drive shaft is engaged with the motorized gear assembly such that actuation of the motorized gear assembly drives the drive shaft, and a second position in which the drive shaft is disengaged from the motorized gear assembly such that the drive shaft can move independent of the gear assembly.

Abstract: Devices and methods for sealing and cutting tissue are provided. In one exemplary embodiment, a surgical device includes a pair of opposed, pivoting jaws, a cutting blade assembly slidably coupled to the jaws, and a biasing member disposed in a portion of the cutting blade assembly and configured to be received by a track formed between proximal ends of the jaws. The cutting blade assembly can be operative to open and close the jaws, and the biasing member can be configured to be disposed at a location in the track that applies a spring bias to a proximal end of at least one of the jaws. The spring bias in turn increases a compressive force applied by distal ends of the jaws, which in turn can maintain or increase a force applied to tissue disposed between the jaws. Other devices and methods for sealing and cutting tissue are also provided.

Abstract: An apparatus for operating on tissue includes an end effector having a first jaw, a second jaw, a first blade, and a second blade. The second jaw pivots relative to the first jaw from an open position to a closed position. The first blade moves from a proximal position to a distal position to pivot the second jaw to the closed position. The second blade moves from a proximal position to a distal position when the second jaw is in the open position. The second blade is exposed between the first and second jaws when the second blade is in the distal position.

Abstract: Surgical devices and methods are described herein that provide improved motor control and feedback, thereby combining advantages of manually-operated and powered surgical devices. In one embodiment, a surgical device includes a proximal handle portion that includes a motor, a distal end effector coupled to the handle portion, and a cutting element configured to cut tissue engaged by the end effector, wherein the motor is configured to supply power that moves the cutting element. The device also includes a motor control mechanism configured to cause the amount of the power to dynamically change in response to a manual user input when the cutting element is moving.

Abstract: In various embodiments, a surgical instrument is disclosed. In one embodiment, the surgical instrument comprises a handle, a shaft assembly extending distally from the handle; and an end effector coupled to a distal end of the shaft assembly. The end effector comprises a jaw assembly having a proximal end and a distal end. The jaw assembly comprises a moveable jaw member and a fixed jaw member. The moveable jaw member is pivotably moveable between an open position and a closed position with respect to the fixed jaw member. In the closed position, the jaw assembly defines a radius of curvature and a smooth taper from the proximal end to the distal end.

Abstract: A surgical instrument includes a handle assembly and a transmission assembly including an end effector. The end effector includes a visual indicator, such as dots disposed on a clamp arm, to emit light from at least one LED disposed between the clamp arm and a clamp pad. The LED is connectable to a power source. An outer sheath of the end effector is extruded to include a first set of electrical conduits. A distal assembly of the end effector includes the clamp arm, clamp pad, LED, and a second set of electrical conduits to mate with the first set of electrical conduits when the distal assembly is snap-fit into the extruded outer sheath. An ultrasonic surgical instrument includes an outer sheath configured to transmit light from an internally housed LED along portions of the outer sheath.

Abstract: An apparatus comprises a body, a shaft assembly, and an end effector. The shaft assembly extends distally from the body. The end effector is in communication with the shaft assembly. The end effector comprises a first jaw and a second jaw. The second jaw comprises a proximal portion and a distal portion. The second jaw is moveable relative to the first jaw between a first position, a second position, and a third position. The second jaw in the first position is open relative to the first jaw. The second jaw in the second position is positioned such that the distal portion is closer to the first jaw than the proximal portion. The second jaw in the third position is parallel the first jaw.

Abstract: An electrosurgical device comprises a body, an end effector, a cutting member, and a shaft. The end effector includes a pair of jaws that are operable to deliver RF energy to tissue that is clamped between the jaws. The cutting member is operable to sever tissue that is clamped between the jaws. The shaft extends between the body and the end effector. The shaft includes an articulation section that is operable to selectively position the end effector at non-parallel positions relative to the longitudinal axis of the shaft. Some versions include a rotation section that is distal to the articulation section. The rotation section is operable to rotate the end effector relative to the articulation section.

Abstract: An apparatus comprises a body assembly, a shaft, an end effector, a rotation input feature, and a locking feature. The shaft extends distally from the body assembly and defines a longitudinal axis. The end effector is positioned at the distal end of the shaft. The rotation input feature comprises a proximal end and a distal end. The rotation input feature is configured to rotate one or both of the shaft assembly or the end effector about the longitudinal axis. The locking feature is configured to transition between a locked state and an unlocked state. The locking feature is configured to prevent rotation of the one or both of the shaft assembly when the locking feature is in the locked state. The locking feature is configured to permit rotation of the one or both of the shaft assembly when the locking feature is in the unlocked state.

Abstract: An electrosurgical instrument. The electrosurgical instrument includes a first arm, a second arm and a coupling system. The first arm includes a first jaw. The second arm is pivotably connected to the first arm and includes a second jaw, a cutting member movable within the first and second jaws, and a cutting member trigger. The coupling system includes a coupling member mechanically coupled to the cutting member trigger. The coupling member is movable between a first position and a second position. In the first position of the coupling member, the cutting member is mechanically uncoupled from the cutting member trigger. In the second position of the coupling member, the cutting member is mechanically coupled to the cutting member trigger.

Abstract: Surgical devices and methods are described herein that provide improved motor control and feedback, thereby combining advantages of manually-operated and powered surgical devices. In one embodiment, a surgical device includes a proximal handle portion that includes a motor, a distal end effector coupled to the handle portion, and a cutting element configured to cut tissue engaged by the end effector, wherein the motor is configured to supply power that moves the cutting element. The device also includes a motor control mechanism configured to cause the amount of the power to dynamically change in response to a manual user input when the cutting element is moving.

Abstract: Devices and methods are described herein for providing enhanced power to a surgical device from a secondary power supply that operates in parallel to a primary power supply that provides power for therapeutic functions of the device. The secondary power supply can provide additional power for the therapeutic functions of the device, and/or it can provide power for non-therapeutic functions of the device such as sensors, displays, motors, etc. Subsystems powered by the primary power supply can be wholly isolated from subsystems powered by the secondary power supply, thus helping to prevent faults in one subsystem from affecting the other and providing secondary power without the need to modify the subsystems powered by the primary power supply. According to any of the systems described herein, additional power can thus be supplied to the device without affecting the structure and/or function of existing subsystems configured to supply primary power.