Abstract: A system and method for controlling an engine or machine at a remote unit from a central office, which may be a fixed location, contemplates a transmit/receive interface connected to the computer or microprocessor of the engine or machine controller. This interface is integrated with a communications module that is configured to establish communications with a World Wide Web server on the Internet. A similar system is established at the location of the central office connected to a computer controlled by a fleet owner/operator, for example. The fleet owner can upload machine control data or machine control application software to an intermediate digital file storage maintained by the Web server via the Internet. This data or application software can be accessed and downloaded at any time by the remote operator without any direct interface or communication with the central office.

Abstract: A charge limit manager arbitrates between desired EGR system and/or turbocharger behavior and the actual capabilities of EGR system and/or turbocharger control mechanisms under current operating conditions. In one embodiment, the charge limit manager includes three limiter blocks producing offset signals as separate functions of turbocharger compressor outlet temperature, turbocharger speed and pressure differential (&Dgr;P) across an EGR valve. A charge limit selector block is responsive to the offset values produced thereby, and also to commanded values of charge flow and EGR fraction as well as operating values of EGR valve position and &Dgr;P, to limit the charge flow and EGR fraction commands to controllable values. These values are preferably subtracted from actual or estimated values of charge flow and EGR fraction to produce charge flow and EGR fraction error values for use in controlling one or more EGR system and/or turbocharger swallowing capacity/efficiency control mechanisms.

Abstract: The present invention provides a distributed engine processing system, which includes a plurality of engines with an electronic engine control module located within each of the engines. The electronic engine control module is in substantially continuous communication with a server, located remotely from the electronic engine control module. There is included in the invention a means of communication between the electronic engine control module and the server. The invention further provides a method for distributing engine processing. The electronic engine control module downloads engine information to a common server, which performs processing and analysis of the downloaded information from each engine and processing and analysis of the information downloaded by all engines. After the processing, the server stores all the information within a memory of the server.

Abstract: A charge limit manager arbitrates between desired EGR system and/or turbocharger behavior and the actual capabilities of EGR system and/or turbocharger control mechanisms under current operating conditions. In one embodiment, the charge limit manager includes three limiter blocks producing offset signals as separate functions of turbocharger compressor outlet temperature, turbocharger speed and pressure differential (&Dgr;P) across an EGR valve. A charge limit selector block is responsive to the offset values produced thereby, and also to commanded values of charge flow and EGR fraction as well as operating values of EGR valve position and &Dgr;P, to limit the charge flow and EGR fraction commands to controllable values. These values are preferably subtracted from actual or estimated values of charge flow and EGR fraction to produce charge flow and EGR fraction error values for use in controlling one or more EGR system and/or turbocharger swallowing capacity/efficiency control mechanisms.

Abstract: A system is disclosed for estimating the mass flow of recirculated exhaust gas (EGR) from an exhaust manifold to an intake manifold of an internal combustion engine via an EGR conduit disposed therebetween and a fraction of EGR attributable to a mass of charge flow entering the intake manifold. An engine controller is responsive to current values of various combinations of the engine exhaust temperature (ETE), intake manifold pressure (IMP), differential pressure (&Dgr;P) across an EGR valve, and EGR valve position (EGRP) to determine an estimate of EGR mass flow. The controller is further operable to estimate EGR fraction as a function of the estimated EGR mass flow value, mass flow of charge entering the intake manifold, and engine speed.

Abstract: A predictor algorithm for an actuator control is provided in a servo-actuator system. The predictor algorithm receives a signal representative of the torque motor current supplied to the servovalve controlling the actuator and uses that signal to predict the change in actuator position over a single time interval. If the measured actuator position for the previous time interval is within the maximum value and the minimum value for that time interval, then the next maximum and minimum values are calculated by adding the predicted change to the previous measured signal. If the measured actuator signal for the previous time interval is outside the maximum and minimum values for that time interval, then the next maximum and minimum values are calculated by adding the predicted change to the previous maximum and minimum values. A fault is indicated when the measured signal falls outside the maximum and minimum values for a predetermined number of time intervals.

Abstract: The present invention provides a method and an apparatus for selecting a valid signal from a plurality of redundant sensor signals wherein the sensor signals may include a plurality of measured and modelled signals. The invention comprises a circuit for generating a plurality of first pass/fail signals by performing a series of tests on the sensor signals. The invention further comprises circuitry for assigning a plurality of weighted values to each of the measured sensor signals according to the first and second pass/fail signals wherein the second pass/fail signals are initialized as pass signals. The invention further comprises of circuitry for summing the weighted values for each measured sensor signal and generating second pass/fail signals for each measured sensor signal. The invention also includes circuitry for assigning selection flags to each sensor signal according to the first and second pass/fail signals and circuitry for selecting the valid signal from the selection flags.