Abstract: A method of identifying and selecting welding electrodes and welding output parameters on a welding power source is provided. The method includes identifying electrodes and/or electrode packaging with distinct colors and/or patterns which correspond to properties of the electrode. The method also may include employing distinguishable identifying markings on a power supply which correspond to the electrodes to be used to allow for easy setting of output parameters.

Abstract: A method of identifying and selecting welding electrodes and welding output parameters on a welding power source is provided. The method includes identifying electrodes and/or electrode packaging with distinct colors or patterns which correspond to properties of the electrode. The method also may include employing distinguishable identifying markings on a power supply which correspond to the electrodes to be used to allow for easy setting of output parameters.

Abstract: A method of identifying and selecting welding electrodes and welding output parameters on a welding power source is provided. The method includes identifying electrodes and/or electrode packaging with distinct colors and/or patterns which correspond to properties of the electrode. The method also may include employing distinguishable identifying markings on a power supply which correspond to the electrodes to be used to allow for easy setting of output parameters.

Abstract: A method of identifying and selecting welding electrodes and welding output parameters on a welding power source is provided. The method includes identifying electrodes and/or electrode packaging with distinct colors and/or patterns which correspond to properties of the electrode. The method also may include employing distinguishable identifying markings on a power supply which correspond to the electrodes to be used to allow for easy setting of output parameters.

Abstract: Described herein are methods for decreasing the amount of mercury in a flue gas that contains mercury through the use of a molecular halogen. Also described are chemical processes for carrying out the methods, and systems for carrying out the chemical processes.

Abstract: An operating system is provided for an electric arc welder including a high switching speed inverter power source for creating an arc voltage and arc current between an electrode and a workpiece. This operating system regulating the arc voltage to provide a voltage with a slope by using an error circuit to create an error output and having a first input with a signal representing the set voltage and a second input representing the sum of the actual arc voltage and the actual arc current multiplied by a slope constant. A DSP program reduces the error output by adjusting the voltage output of the inverter power source to change the actual arc voltage. The slope constant is in the range of 0-10%.

Abstract: A bomb deactivator is formed in a self-contained unit that is able to deactivate a bomb by rendering it inert and then, in one embodiment of the invention, by cutting it into a plurality of pieces with a vertically adjustable band saw. The bomb deactivator includes a push shoe for pushing the bomb through a fingered aperture that securely grips the bomb. Moreover, a drill bit assembly is formed to be actually driven by a pneumatic source towards the secured bomb to push it against the fingered aperture to secure it firmly in place and to drill a hole therein while injecting fluid through a telescoping sleeve. The fluid is injected for a period of minutes according to fluid composition and/or according to length of the bomb. Thereafter, once the bomb is certain to have been rendered inert, in one embodiment of the invention, a band saw is used to cut the bomb into multiple pieces.

Abstract: A system and method for welding with a first and second arc between a first and second electrode, respectively, and a common workpiece, where each of the electrodes is driven by a single power source, where there is a first inductor connected in series with the first electrode and a second inductor connected in series with the second electrode and each of the inductors has sufficient inductive reactance to store enough energy to maintain an existing arc associated with one of the electrodes for a selected general time with essentially no current to the one electrode.

Abstract: A welding control system to monitor the energy consumption of a plurality of welders. The welding control system controls the operation of one or more welders based upon the energy information received from one or more energy monitoring devices.

Abstract: An electrode position detection system for a welder having a laser that is projected in a lateral plane to laterally cross a welding wire at a location below a contact tip of a welding gun and a receiver that receive the laser bean after crossing the welding wire, and a measuring device that determines one or more parameter of the welding wire based on the received laser beam. Arc voltage measurements can also be used to determine one or more parameter of the welding wire.

Abstract: A device for processing a wire having an outer surface and moving along a given path in a give direction. The device comprises a conductive contact tube surrounding said path and electrically engageable with the wire as it moves along the path and through the tue and a dielectric sleeve adjacent the contact tube and extending in the given direction from the contact tube and around the path to define an annular gas passage between the dielectric sleeve ad the wire. An inlet for processing gas is adjacent the contact tube in and a conductive electrode sleeve is around the dielectric sleeve so a high frequency, high voltage signal between said electrode sleeve ad the contact tube creates a dielectric barrier discharge plasma of the progressing gas in the annular passage.

Abstract: An electric arc welding torch having a central conductive contact tube for electrical contact between a power source and a welding wire moving through the contact tube toward a workpiece, a conductive sleeve concentric with the tube to define an annular chamber between the tube and the sleeve, a first dielectric barrier sleeve fixed on the conductive sleeve and a second dielectric sleeve on the tube where the dielectric sleeves are spaced from each other to define an annular gas passage extending around the moving wire and terminals to connect a high frequency power source between the tube and the conductive sleeve to create a dielectric barrier discharge plasma issuing from the gas passage. This torch is used in a novel welding method where the shielding gas envelope around the arc is a plasma.

Abstract: A system and method for wireless communication with a welding system is provided. The system includes a welding system having a WAP client component and a wireless communication component facilitating post second generation mobile communications between the welding system and a WAP gateway component. The welding system can further include a global positioning component and/or a browsing component. The invention further comprises methodologies for facilitating wireless communication with a welding system.

Abstract: A plasma device including a power source for creating an AC output signal with a matrix transformer between said power source and a series circuit comprising a first lead and a second lead. The matrix transformer including at least two modules with a first primary portion formed of first and second tubes connected at one end and a second primary portion formed of third and fourth tubes connected at one end, with said third and fourth tubes mounted in, and electrically isolated from, said first and second tubes, respectively, where said concentric tubes define generally parallel elongated passages through the module. A secondary winding is wrapped through the elongated passages of each module.

Abstract: A tandem welding system includes a plurality of spaced apart electrodes (12, 14, 16, 18) arranged to travel at a common travel speed. The plurality of spaced apart electrodes (12, 14, 16, 18) cooperatively perform a weld. A data storage medium (74) stores measured data for each electrode during the performing of the weld. A processor (110) performs a process comprising: for each electrode, recalling measured data corresponding to the electrode passing a reference position; and, combining the recalled measured data of the plurality of spaced apart electrodes (12, 14, 16, 18) to compute a weld parameter of the tandem welding system at the reference position.

Abstract: The present invention relates to a system and method that provide for automated notification to entities (e.g., individuals, groups of individuals, computers, systems . . . ) of welding system related information. The invention provides for determination of events and/or conditions that warrant automatic notification thereof to relevant entities. The notifications are conveyed via a most appropriate subset of available communication modes available. The system identifies most appropriate entities to receive the notification about the event, and optionally determines or infers state of the entities and conveys the notification via a communication mode (e.g., text, audio, graphical, video, combination thereof . . . ) and modality (e.g., wireless, Ethernet, cable, optical, telephone, e-mail, voicemail, pager, ghosting, instant messaging . . . ) that is most suitable given context/state of the event and entities.

Abstract: An operating system is provided for an electric arc welder including a high switching speed inverter power source for creating an arc voltage and arc current between an electrode and a workpiece. This operating system regulating the arc voltage to provide a voltage with a slope by using an error circuit to create an error output and having a first input with a signal representing the set voltage and a second input representing the sum of the actual arc voltage and the actual arc current multiplied by a slope constant. A DSP program reduces the error output by adjusting the voltage output of the inverter power source to change the actual arc voltage. The slope constant is in the range of 0-10%.

Abstract: In accordance with one aspect of the present exemplary embodiment, set forth is a welding system including a plurality of adjustable welding support structures positioned in relationship to each other to permit welding of a workpiece held by a plurality of adjustable welding support structures, each of the support structures having a movable platform. The control system individually controls the position of the movable platform for each of the adjustable welding structures. In another embodiment of the present application, provided is a method for increasing the accuracy at which an adjustable support structure control system positions at least one adjustable support structure. Included in the process is the generation of a model of the adjustable support structure having an initial set of parameters, including structural position parameters and corresponding control element position parameters.

Abstract: In accordance with one embodiment of the present application, provided is a welding support structure arrangement to support an elongated assembled weldment preparatory to positional welding. The arrangement includes at least one support structure having a support base and a movable platform connected to the support base by spaced-apart 2-bar linkages with center pintels and a series of length adjusting members between the pintels and the support base. A length adjusting member is located between the movable platform and the support base, wherein the lengths of the length adjusting members set the orientation of the movable platform. In accordance with another embodiment of the present application, welding support structures are arranged in a linear array, wherein each of the welding support structures include a movable platform. At least some of the movable platforms of the plurality of support structures are moved to predetermined orientations.

Abstract: An apparatus, system and method for a welding power supply adapted to be reconfigured is provided. The welding power supply includes a power supply control and a power supply control data store. Optionally, the welding power supply can include a communications component, an I/O component, a wire feed control component and a welding procedure(s) store. The welding power supply can provide information regarding configuration of the welding power supply to other welding power supplies and remote system(s) to facilitate troubleshooting, servicing, operating, maintenance and/or upgrading of the welding power supply. The invention further comprises a methodology for providing configuration information to a welding power supply.