Abstract: A system and method for monitoring a pilger mill having a crankshaft driving rolls with a reciprocating motion to reduce a tube over a mandrel. A linear sensor coupled to the mandrel supplies a mandrel position signal. A rotary sensor coupled to the crankshaft supplies a crankshaft angle signal. A processor for combining the mandrel position signal and the crankshaft angle signal provides a mandrel motion signal characteristic of the tube reduction.

Abstract: An apparatus and method for aiming an ultrasonic transducer is disclosed. A tubular member having an axial bore with the transducer extending therein has an upper section, and a lower section with a threaded outer surface and an inner receiving surface. A ferrule assembly includes a compression nut mating with the threaded surface, and a ferrule biased by the compression nut against the receiving surface to form a waterproof seal with the transducer. A collar having a first annular section is detachably mounted coaxially on the tubular member. The first annular section extending to a second annular section having cut-outs suitable for providing access to manipulate the compression nut. The second annular section extending to a third annular section having a positioning members facing a section of the transducer extending from the tubular member.

Abstract: An ultrasonic gauging apparatus is disclosed suitable for dynamic ultrasonic gauging in the harsh environment of a tube forming operation. An ultrasonic transducer is positioned in a tubular member by a ferrule mount. The tubular member is attached to a platform having spring biasing that permits limited motion of the transducer while maintaining a preselect orientation of the transducer relative to the tube.

Abstract: A sintered polycrystalline diamond compact having an integral metallic heat sink bonded to and covering at least the outer diamond surface is used to increase compact life when the compact is used for material removal without a fluid coolant.