Abstract: A multiple output thermal switch device comprises a first switch unit having upper and lower surfaces, and a second switch unit having upper and lower surfaces. A plurality of terminal posts partially protrude from the upper surfaces of the first and second switch units. A locating plate supports the first and second switch units, with the locating plate having a top wall and a side wall that define a chamber. First and second actuator buttons protrude from the lower surfaces of the first and second switch units. A bimetallic plate is disposed in the chamber and is configured to contact the first and second actuator buttons when a predetermined temperature is reached. A case surrounds the first and second switch units, and the locating plate. The case has a bottom wall with a temperature sensing surface. The thermal switch device is selectable such that two set points are obtainable from a single snap-action of the bimetallic plate toward the first and second actuator buttons.

Abstract: A multiple output thermal switch device comprises a first switch unit having upper and lower surfaces, and a second switch unit having upper and lower surfaces. A plurality of terminal posts partially protrude from the upper surfaces of the first and second switch units. A locating plate supports the first and second switch units, with the locating plate having a top wall and a side wall that define a chamber. First and second actuator buttons protrude from the lower surfaces of the first and second switch units. A bimetallic plate is disposed in the chamber and is configured to contact the first and second actuator buttons when a predetermined temperature is reached. A case surrounds the first and second switch units, and the locating plate. The case has a bottom wall with a temperature sensing surface. The thermal switch device is selectable such that two set points are obtainable from a single snap-action of the bimetallic plate toward the first and second actuator buttons.

Abstract: A thermal switch includes a low abrasive and wear resistant disc seat for holding a bimetallic disc. The disc seat includes a disc body with a flange extending from a periphery of the disc body. A centralized through opening may be located in the disc body to prevent warping of the disc body during its manufacture. In addition, the disc seat may be made from brass where at least a first surface of the disc body is plated with Teflon Electroless Nickel, which may take the form of sub-micron particles of polytetrafluoroethylene with auto-catalytically applied nickel.

Abstract: A device for attaching a thermal switch to a tube. The device includes a base having first and second sides and a thermal switch cavity located between opposing ends of the base on the first side. The cavity is configured to receive a thermal switch. Two straps attach the device to a tube at the opposing ends. The base, ends, and cavity are formed of aluminum coated with a low electrical resistance, chemical conversion coating. The second side is formed to receive a tube, such as a fuel line, of a predefined radius. Each of the ends includes at least one groove for receiving one of the straps. The straps are a low outgassing material.

Abstract: A normally open thermal switch (200) having a bimetallic disk (18) is configured for operational testing in its installed position when exposed to a changing temperature by a test box (400) having a power source (400a). The in-place testing advantageously confirms triggering action of the switch by an event indicator (400c) at the operational temperatures designed into the switch (200). The temperature of the triggering action is presented on a temperature display (400b) and recorded by a data recorder (400d) of the test box (400). The switch (200) incorporates a heating element (24c) to heat changing the bimetallic disk (18) to snap activate at the operative temperatures. The thermal switch (200) is coupled with the test box (400) to confirm its operation without having to remove the switch from its installed location.

Abstract: A striker pin in a thermal switch configured as a mechanical link between a bimetallic disk and an armature spring. The striker pin includes a pin of molded ceramic material. The pin has a generally cylindrical shape, a first axial end, and a second axial end. The first axial end is fastenable in fixed relation to an armature spring. A metallic film is fused to the second axial end. A metallic/synthetic deposit is fused to the metallic film such that the metallic/synthetic deposit substantially covers the second axial end.

Abstract: A non-resetable, bimetallic thermal switch. The bimetallic thermal switch includes a bimetallic element, first and second electrical contacts, and a component for electrically connecting and disconnecting the first and second electrical contacts based on movement of the bimetallic element. The switch also includes a non-resetable component configured to disallow electrical reconnection of the first and second electrical contacts after an electrical disconnection has occurred between the first and second electrical contacts.

Abstract: A method for post-fabrication modification of the snap actuation properties of a thermally responsive bimetallic actuator by exposing a pre-formed bimetallic actuator to laser energy, thereby permanently altering the thermal response properties of the bimetallic actuator, and a thermally responsive bimetallic actuator having snap actuation properties developed according to the method.

Abstract: An apparatus and method for determining the actuation energy generated by a bimetallic actuator during transit between first and second states of stability. The apparatus and method further determining the threshold or set-point temperature of the bimetallic actuator during transit between bi-stable states. Accordingly, the apparatus and method directly measure both the snap force F and the set-point temperature of the bimetallic actuator during transit.

Abstract: An apparatus and method for determining the actuation energy generated by a bimetallic actuator during transit between first and second states of stability. The apparatus and method further determining the threshold or set-point temperature of the bimetallic actuator during transit between bi-stable states. Accordingly, the apparatus and method directly measure both the snap force F and the set-point temperature of the bimetallic actuator during transit.

Abstract: A striker pin in a thermal switch configured as a mechanical link between a bimetallic disk and an armature spring is provided. The striker pin includes a pin of molded ceramic material. The pin has a generally cylindrical shape, a first axial end, and a second axial end. The first axial end is fastenable in fixed relation to an armature spring. A metalizing film is fused to the second axial end. A metallic deposit is fused to the metalizing film such that the metallic deposit substantially covers the second axial end.

Abstract: An apparatus and method for determining the actuation energy generated by a bimetallic actuator during transit between first and second states of stability. The apparatus and method further determining the threshold or set-point temperature of the bimetallic actuator during transit between bi-stable states. Accordingly, the apparatus and method directly measure both the snap force F and the set-point temperature of the bimetallic actuator during transit.

Abstract: An apparatus and method for determining the actuation energy generated by a bimetallic actuator during transit between first and second states of stability. The apparatus and method further determining the threshold or set-point temperature of the bimetallic actuator during transit between bi-stable states. Accordingly, the apparatus and method directly measure both the snap force F and the set-point temperature of the bimetallic actuator during transit.

Abstract: A fluid flow shutoff device that eliminates exposure to scalding hot water. The device includes a housing with a first and second opening for allowing fluid flow from the first to the second opening and a bimetallic element supported within the housing. When temperature of fluid flowing through the housing passes a threshold temperature, the bimetallic element changes shape causing stoppage of fluid flowing through the housing. The device further includes a flapper valve that is activated by the bimetallic element. When the element changes shape, the flapper valve is repositioned within the housing to stop fluid flow.

Abstract: A striker pin in a thermal switch configured as a mechanical link between a bimetallic disk and an armature spring is provided. The striker pin includes a pin of molded ceramic material. The pin has a generally cylindrical shape, a first axial end, and a second axial end. The first axial end is fastenable in fixed relation to an armature spring. A metalizing film is fused to the second axial end. A metallic deposit is fused to the metalizing film such that the metallic deposit substantially covers the second axial end.

Abstract: A multiple output thermal detection and protection device providing an output signal representative of the temperature sensed by the device, and further providing a positive output signal representative of the sensed temperature reaching a predetermined set point temperature.

Abstract: A thermal switch apparatus having an adapter mount that snaps to a modular thermal switch by hand or with the use of a simple tool. The thermal switch apparatus of the invention is embodied as a thermal switch apparatus including an adapter having a mounting apparatus and a receptacle, the receptacle having a female portion structured internally with a retainer. A modular thermal sensing device includes a male portion sized to enter the female portion of the receptacle, the male portion having an external relief structured to interlock with the internal retainer of the female portion. The male portion of the modular thermal sensing device is installed into the female portion of the receptacle, the retainer of the receptacle being mated with the external relief of the modular thermal sensing device.

Abstract: A simplified snap-action micromachined thermal switch having a bimodal thermal actuator fabricated from non-ductile materials such as silicon, glass, silicon oxide, tungsten, and other suitable materials using MEMS techniques.

Abstract: A thermal switch having a thermally, responsive bimetallic member that exhibits a snap-action response and a pair of relatively movable contacts positioned relative to the thermally responsive bimetallic member such that the thermally responsive bimetallic member is positioned to actuate one of the pair of relatively movable contacts by transitioning between one and another of the first and second stable states, the bimetallic member being a bimetallic material fabricated of two materials having different coefficients of thermal expansion and formed in a non-planar shape to achieve a snap-action between first and second stable states as a function of temperature and having an artifact formed as a localized heat-treated area in a surface of a first of the two materials and cooperating with the non-planar shape to achieve the snap-action.

Abstract: A fluid flow shutoff device that eliminates exposure to scalding hot water. The device includes a housing with a first and second opening for allowing fluid flow from the first to the second opening and a bimetallic element supported within the housing. When temperature of fluid flowing through the housing passes a threshold temperature, the bimetallic element changes shape causing stoppage of fluid flowing through the housing. The device further includes a flapper valve that is activated by the bimetallic element. When the element changes shape, the flapper valve is repositioned within the housing to stop fluid flow.