Abstract: A monitoring unit is configured for use on a valve. These configurations may include sensors that can generate data consistent with physical condition of a closure member, like a valve “plug,” when the valve is in service on a process line. Analysis of this data may indicate erosion on the plug that is often due to highly-erosive working fluids or other process (or application) conditions. Signals or alerts from the process control system, or DCS, may alert operators to perform timely maintenance that avoids problems that may arise as a result of physical changes in the valve plug.

Abstract: A closure member is configured for use in a valve. These configurations may include a plug with grooves or “flutes” that extend along its length. Inserts in the flutes may comprise materials, like ceramics, that are different than the material that forms the core or base portion of the plug. These inserts are useful to slow erosion of the device, particularly in the flutes, which form an outwardly-facing surface that is subject to high velocity flow in the valve. This feature can extend service life of the plug, particularly in highly-erosive process fluids, like particle-entrained fluids commonly found in hydrocracking or refining operations.

Abstract: A bellows is configured for use on a valve. These configurations may include a corrugated section that is hollow to receive a valve stem therethrough. At its ends, the corrugated section can terminate at adapters. In one implementation, additive manufacturing can construct the bellows as a unitary or monolithic unit, avoiding welds or fasteners that can complicate manufacture of the parts. This techniques can create interfaces between the corrugated section and the adapters that comprises the same material as the adjacent parts.

Abstract: A bellows is configured for use on a valve. These configurations may include a corrugated section that is hollow to receive a valve stem therethrough. At its ends, the corrugated section can terminate at adapters. In one implementation, additive manufacturing can construct the bellows as a unitary or monolithic unit, avoiding welds or fasteners that can complicate manufacture of the parts. This techniques can create interfaces between the corrugated section and the adapters that comprises the same material as the adjacent parts.

Abstract: A monitoring unit is configured for use on a valve. These configurations may include sensors that can generate data consistent with physical condition of a closure member, like a valve “plug,” when the valve is in service on a process line. Analysis of this data may indicate erosion on the plug that is often due to highly-erosive working fluids or other process (or application) conditions. Signals or alerts from the process control system, or DCS, may alert operators to perform timely maintenance that avoids problems that may arise as a result of physical changes in the valve plug.

Abstract: A closure member is configured for use in a valve. These configurations may include a plug with grooves or “flutes” that extend along its length. Inserts in the flutes may comprise materials, like ceramics, that are different than the material that forms the core or base portion of the plug. These inserts are useful to slow erosion of the device, particularly in the flutes, which form an outwardly-facing surface that is subject to high velocity flow in the valve. This feature can extend service life of the plug, particularly in highly-erosive process fluids, like particle-entrained fluids commonly found in hydrocracking or refining operations.

Abstract: A syngas cooler for use in a gasification system is described that includes a head portion including a plurality of conduit headers. The syngas cooler also includes an annular shell portion including a plurality of conduits, the plurality of conduits configured to be coupled in flow communication with the plurality of conduit headers. The syngas cooler also includes a quench portion configured to remove particulates entrained in a flow of syngas flowing through the syngas cooler. The head portion and the shell portion are configured to be coupled together with a circumferential seam weld.

Abstract: A syngas cooler for use in a gasification system is described that includes a head portion including a plurality of conduit headers. The syngas cooler also includes an annular shell portion including a plurality of conduits, the plurality of conduits configured to be coupled in flow communication with the plurality of conduit headers. The syngas cooler also includes a quench portion configured to remove particulates entrained in a flow of syngas flowing through the syngas cooler. The head portion and the shell portion are configured to be coupled together with a circumferential seam weld.

Abstract: A method and system for an integrated gasifier and syngas cooler are provided. The system includes a gasifier including a reaction chamber, a syngas cooler integrally formed with the gasifier and including at least one heat exchanger element, and a transition portion integrally formed with the reaction chamber and the syngas cooler and extending therebetween, the transition portion further including a throat extending between the reaction chamber and the syngas cooler, the transition portion further including a heat exchanger circumscribing the throat.