Abstract: A porous article with a special finish treatment is provided, the article typically being an article of furniture, such as a cabinet door, by way of illustration. The article can be made of a molding compound comprising discrete glass fibers which can be produced by milling cured phenolic-bonded glass fibers. A coupling agent or binder is added to the milled fibers and the combination formed and cured under heat and pressure into the shape of the article. The surface of the formed article is porous and, in fact, the article is porous throughout its thickness. This presents a substantial problem in applying a satisfactory finish. To overcome this, with the article at an elevated temperature, it is immersed in a liquid containing particles in suspension, i.e. polyester liquid containing talc.

Abstract: A fibrous body which includes at least two layers of strands of continuous filaments and binder particles in each layer. One of the layers has filaments of the strands therein at least partially dispersed to form a mesh size which entraps binder particles therein which have a mesh size larger than the mesh size of the dispersed filament layer, as well as smaller size particles lodged at intersections and crossovers. Another layer has strands which form a mesh size which do not necessarily entrap binder particles but may retain particles therein at interstices of strands. The fibrous body has a binder content in the dispersed filament layer which is larger per unit volume than the binder content of the other layer. Preferably a plurality of successive layers of continuous multi-filament strands are deposited on a collecting surface in a mat-like mass.

Abstract: There is disclosed herein in a preferred embodiment a fibrous body which includes at least two layers of strands of continuous filaments and binder particles in each layer. One of the layers has filaments of the strands therein at least partially dispersed to form a mesh size which entraps binder particles therein which have a mesh size larger than the mesh size of the dispersed filament layer, as well as smaller size particles lodged at intersections and crossovers. Another lever has strands which form a mesh size which do not necessarily entrap binder particles but may retain particles therein at interstices of strands. The fibrous body has a binder content in the dispersed filament layer which is larger per unit volume than the binder content in the other layer. There is also disclosed a method for producing a fibrous body having variable mesh sizes or characteristics by selectively filamentizing strands or a layer of strands already in place in a mat-like collection of strands.