Abstract: Sub-micron dimensioned, ultra-shallow junction MOS and/or CMOS transistor devices are formed by a salicide process wherein a blanket nickel layer is formed in contact with the exposed portions of the substrate surface adjacent the sidewall spacers, the top surface of the gate electrode, and the sidewall spacers. Embodiments include forming the blanket layer of nickel is formed by the sequential steps of: (i) forming a layer of nickel by sputtering with xenon gas; and, (ii) forming a layer of nickel by sputtering with argon gas. The two step process for forming the blanket layer of nickel advantageously prevents the formation of nickel silicide on the outer surfaces of the insulative sidewall spacers.

Abstract: Sub-micron dimensioned, ultra-shallow junction MOS and/or CMOS transistor devices are fomxed by a salicide process wherein a blanket nickel layer is formed in contact with the exposed portions of the substrate surface adjacent the sidewall spacers, the top surface of the gate electrode, and the sidewall spacers. Embodiments include forming the blanket layer of nickel is formed by the sequential steps of: (i) forming a layer of nickel by sputtering with nitrogen gas; and, (ii) forming a layer of nickel by sputtering with argon gas. The two step process for forming the blanket layer of nickel advantageously prevents the formation of nickel silicide on the outer surfaces of the insulative sidewall spacers.

Abstract: Bridging between nickel suicide layers on a gate electrode and source/drain regions along silicon nitride sidewall spacers is prevented by recessing the silicon nitride spacers and forming barrier spacers on top of the silicon nitride spacers. The barrier spacers prevent silicon migration and hence the formation of bridging silicide on the silicon nitride sidewall spacers.

Abstract: Bridging between silicide layers on a gate electrode and source/drain regions along silicon nitride sidewall spacers is prevented by implanting the exposed surfaces of the silicon nitride sidewall spacers with nitrogen to create a surface region having an increased nitrogen concentration. Embodiments include implanting the silicon nitride sidewall spacers with nitrogen such that the nitrogen concentration of the exposed surface is increased by about 5% to about 15%, thereby substantially preventing the formation of metal silicide on the sidewall spacers.

Abstract: A method of forming a fully silicidized gate of a semiconductor device includes forming silicide in active regions and a portion of a gate. A shield layer is blanket deposited over the device. The top surface of the gate electrode is then exposed. A refractory metal layer is deposited and annealing is performed to cause the metal to react with the gate and fully silicidize the gate, with the shield layer protecting the active regions of the device from further silicidization to thereby prevent spiking and current leakage in the active regions.

Abstract: Semiconductor devices having fully metal silicided gate electrodes, and methods for making the same, are disclosed. The devices have shallow S/D extensions with depths of less than about 500 Å. The methods for making the subject semiconductor devices employ diffusion of dopant from metal suicides to form shallow S/D extensions, followed by high energy implantation and activation, and metal silicidation to form S/D junctions having metal silicide connect regions and a fully metal silicided electrode.

Abstract: Nickel silicidation of a gate electrode is controlled using a cobalt barrier layer. Embodiments include forming a gate electrode structure comprising a lower polycrystalline silicon layer, a layer of cobalt thereon and an upper polycrystalline silicon layer on the cobalt layer, depositing a layer of nickel and silicidizing, whereby the upper polycrystalline silicon layer is converted to nickel suicide and a cobalt silicide barrier layer is formed preventing nickel from reacting with the lower polycrystalline silicon layer.

Abstract: A nickel silicide layer is formed on a semiconductor device having a crystalline silicon source/drain region doped with arsenic. Arsenic is doped into the crystalline silicon, by implantation, for example, so that the concentration of arsenic is slightly below the surface of the silicon. Annealing restores the crystalline structure of the silicon after implantation of the arsenic. Amorphous silicon is selectively deposited over the source/drain regions and over the top of the gate electrode. Nickel is deposited over the entire semiconductor device and a second anneal reacts the nickel with the amorphous silicon. The second anneal is timed so that the nickel reacts with the amorphous silicon, and does not substantially react with the silicon source/drain regions containing arsenic. Preventing the nickel from substantially reacting with the silicon source/drain regions containing arsenic provides a smooth interface between the resulting nickel silicide and the silicon source/drain regions doped with arsenic.

Abstract: A process for fabricating shallow pocket regions in a non-volatile semiconductor device includes providing a semiconductor substrate having a principal surface. A masking pattern is formed to overlie the principal surface that includes an opening therein. An angled, molecular ion implantation process is carried out to form first and second shallow pocket regions in the semiconductor substrate. The first and second pocket regions at least partially underlie the first and second sidewalls, respectively, of the opening in the patterned layer. Further processing steps are then carried out to form a bit-line region in a non-volatile semiconductor device.

Abstract: A process for fabricating a memory cell, the process includes forming an ONO layer overlying a semiconductor substrate, depositing a masking layer overlying the ONO layer, patterning the masking layer into a resist mask, implanting the semiconductor substrate with a p-type dopant to create a p-type region, and laterally diffusing the p-type region. In one preferred embodiment, the lateral diffusing of the p-type region includes exposing the semiconductor substrate to a thermal cycle. Preferably, the thermal cycle is a rapid thermal anneal or a furnace anneal.