Abstract: A method of making a mold for a given object includes forming a wire stack of elongated wire elements and aligning first ends of the wire elements to define a first end surface of the stack, displacing selected wire elements with respect to the first end surface of the stack by determined amounts in the longitudinal direction of the elements according to a shape of the object to be molded, and then fixing the wire elements of the stack from movement relative to one another after the wire element displacing step. A mold surface for the given object is thus defined according to the first end surface of the wire stack.

Abstract: A mold assembly includes first and second housings having generally curved surfaces inside the mold cavity. The first housing has apertures extending therethrough. The second housing may have apertures, axially aligned with the apertures of the first housing, extending partially or completely therethrough. At least one guided, flexible, elongated rod member is configured for reception in the apertures of the first and second housings, the rod members being movable in a direction non-parallel to a direction of movement of the mold assembly with respect to the rod members. The mold-assembly is particularly useful for forming a molded body having a plurality of apertures, aligned in arbitrary non-parallel directions relative to one another, extending therethrough.

Abstract: A connector (10) terminates an optical cable (30) and includes a cylindrical ferrule (140) installed in a plastic base member (150) to form a fiber-holding structure. This structure includes a small passageway along its central axis for holding an optical fiber, and is mounted within a housing (110) that includes a cable-entrance end for receiving the optical cable and a plug end for insertion into a jack receptacle (40). The housing includes a cantilever latch (120) that is mounted on a side surface of the housing and is used to secure the connector to the receptacle. The fixed end (125) of the cantilever latch is positioned toward the plug end of the connector, and the free end (124) of the cantilever latch extends toward the cable-entrance end of the connector. The housing further includes a cantilever trigger (130) which slidably engages the latch to move it downward and thereby release the connector from the receptacle.

Abstract: Optical fiber support members (30 and 31) are formed by making an array of V-grooves (25) in a monocrystalline material (26), depositing metal (27) on the array, and removing the metal member to provide an insert. The insert is used to form the support members by injection molding.

Abstract: A duplex connector 300 is constructed by joining together a pair of simplex connectors 10 --10 using one or more plastic clips 210. Each simplex connector includes a latch 120 for interlocking it with a jack receptacle 40, and each simplex connector includes a pair of pin-receiving holes 103-104, 163-164 on its opposite side surfaces. Each clip includes a first planar structure 211 having a pair of cylindrical pins 203-204, 263-264, having different diameters, in each of two different regions that are press-fit into the pair of simplex connectors. In one configuration, a single clip 210 is used to join the pair of simplex connectors together, side-by-side, to form a horizontally stacked duplex connector 300. In this configuration, a second planar structure 212 is pivotally attached to the top edge 214 of the first structure to prevent snagging, and to enable the user to manually deflect both latches 120--120 simultaneously.

Abstract: The invention is an improved optical fiber connector of the type comprising two identical plastic support members (11) having therein at least one V-groove on a first surface. The two support members are identical, with the V-grooves (12) being adapted to clamp on opposite sides of an optical fiber (16). In one embodiment of the invention, each of the support members has integrated therein a first spring member (20). First and second alignment pins (17, 18) are located on opposite sides of the matched first and second support members (11). The spring member (20) of a first one of the support members bears against one of the alignment pins (18) and forces it against the first and second support members (11); and the other spring member (19) forces the other one of the alignment pins (17) against the first and second support members. The springs are both preferably leaf springs which extend in a direction parallel to the V-grooves.

Abstract: A first optical fiber support member (30) is held in a first fixture (35) having a first alignment pin (40) extending therefrom perpendicularly to an optical fiber array (32) and also having a first alignment aperture (43). A second support member (31) is held in a second fixture (37) having a second alignment aperture (41) and a second alignment pin (42) extending therefrom perpendicularly to the optical fiber array. When the two support members are clamped on opposite sides of the optical fiber array, they are aligned by engaging the first alignment pin (40) with the second alignment aperture (41) and engaging the second alignment pin (42) with the first alignment aperture (43). With the support members clamped, fluid adhesive is applied through an aperture (61) to bond the support members (30, 31) and optical fiber array (32) together. The first and second support members (30, 31) are made of plastic and are made by plastic molding.

Abstract: An apparatus and method are disclosed for implementing a polarization-independent optical switch wherein switchable communication signals are retained in the optical mode while being switched between optical links in an optical communication network. The polarization-independent optical switch comprises polarization-dependent components which are advantageously arranged to switch arbitrary polarized light waves. The polarization-independent optical switch is achieved by splitting incoming arbitrary polarized light waves into two paths, a light wave with a TE radiation component and a light wave with a TM radiation component. The light wave with the TE radiation component is converted to a light wave with a TM radiation component. Both light waves having the TM radiation component are then switched in a polarization-dependent photonic switch device.

Abstract: A method for fabricating a high efficiency optical coupler by matching the emerging light exit pupil from a coupler opening to the acceptance shape of a couple optical fiber. An excimer laser forms the coupler opening in an optical fiber by removing cladding from the optical core surface. The coupler opening has an elliptical shape resulting in an emerging light exit cone, and that exit cone matches an acceptance cone of a circular coupler optical fiber.

Abstract: A method for fabricating optical components in the cladding of an optical fiber bus by the utilization of a laser. An excimer laser fabricates either an optical coupler opening or an optical mode scrambler by ablatively removing the cladding from the optical core of an optical fiber bus without damaging the optical core. Either coupler housing or a mode scrambler housing is attached to the optical fiber bus where the coupler or mode scrambler is to be fabricated. The coupler housing is used to position the laser, secure and align a coupler fiber, and provide cavities for junction and cladding repair materials. The mode scrambler housing serves a similar purpose.

Abstract: An optical fiber connector pair is provided, which includes a plug assembly and a receptacle. An optical connection can be repeatedly made and broken by insertion and withdrawal, repectively, of the plug assembly relative to the receptacle. The final alignment of the mating fiber ends is provided by a pair of silicon blocks, each having a guiding groove formed in one surface. One block is included in the receptacle, and the other block is included in the plug assembly. One fiber end is affixed in each groove. The act of inserting the plug assembly in the receptacle brings the grooved surfaces together such that each fiber is captured by the opposing groove.

Abstract: A method for fabricating a high efficiency optical coupler by matching the emerging light exit pupil from a coupler opening to the acceptance shape of a coupler optical fiber. An excimer laser forms the coupler opening in an optical fiber by removing cladding from the optical core surface. The coupler opening has an elliptical shape resulting in an emerging light exit cone and that exit cone matches an acceptance cone of a circular coupler optical fiber.

Abstract: An apparatus for fabricating optical fiber mode scramblers and optical fiber couplers as an integral part of an optical bus by the utilization of a laser to remove cladding on the optical fiber bus to form the mode scramblers and couplers. An excimer laser is utilized to ablatively remove the cladding which is a polymer material. The optical core is composed of a material which is not readily affected by the excimer laser. The optical bus is fabricated by enclosing an optical fiber in an optical bus assembly. The optical fiber has only cladding and an optical core and has no buffer surrounding the cladding. The optical bus assembly provides for a plurality of optical couplers for removing and adding light to the optical bus and intermixed with the optical coupler are a plurality of optical scramblers.

Abstract: An excimer laser fabricates either an optical coupler opening or an optical mode scrambler by ablatively removing the cladding from the optical core of an optical fiber bus without damaging the optical core. Either coupler housing or a mode scrambler housing is attached to the optical fiber bus where the coupler or mode scrambler is to be fabricated. The coupler housing is used to position the laser, secure and align a coupler fiber, and provide cavities for junction and cladding repair materials. The mode scrambler housing serves a similar purpose.

Abstract: There is disclosed a circuit pack carrier molded as a single structure having an ample draft angle between the circuit pack guides to facilitate removal of the circuit pack carrier from the mold. The guides are cantilevered from the front and arranged into groups and a backplane board connected to molded alignment pins brings the circuit pack guides into parallel alignment. A slight inward flexure of the circuit pack guides is created for firmly gripping and holding in place inserted circuit packs. The unitary constructed carrier has special molded-in side wall channels for easily mounting the carrier to a frame or cabinet.

Abstract: There is disclosed a flexible unitary retaining clip for use with two part electrical connectors. The clip locks around the mated connector by the snap action of folded sections and is released by externally directed outward pressure on a top section. The clip is designed with two mounting positions to accommodate different connector hood sizes.