Abstract: A molded case circuit breaker plastic support saddle includes means integrally formed therein for supporting the main bus conductors along with neutral conductors. The neutral conductors are arranged as a pair of conductors parallel with and outboard of the main bus conductors. Interconnection between the neutral conductors is made by a C-shaped insulated metal crossarm contained within a two-part insulating casing. This arrangement of the main bus conductors and neutral conductors allows for robotic assembly in a high speed manufacturing process.

Abstract: Circuit breaker support saddles for electrical load centers and panel boards are fabricated from a single thermoplastic molded structure. The saddle contains integrally formed posts for supporting the power bus and neutral terminal conductors along with a plurality of circuit breaker hooks. To accommodate for varying numbers of circuit breakers when mounted to the saddle, a plurality of thermoplastic modular phase barriers are provided for supporting the circuit breaker branch strap conductors. The phase barriers include integrally-formed pedestals, posts and stops to facilitate down-loaded robotic assembly of the branch straps to the saddle during the automated manufacturing process.

Abstract: A modular molded plastic circuit breaker and power bus support carries a plurality of integrally formed circuit breaker support hooks and power bus support posts on a common thermoplastic saddle for automated assembly. Means are formed at one end of the saddle for receiving modular extension saddles to accommodate circuit breaker load centers and panel boards of varying length during the automated assembly process.