Patents by Inventor George Leal

George Leal has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20070210427
    Abstract: Methods and apparatus are provided for an electronic panel assembly (EPA) (82, 83), comprising: providing one or more electronic devices (30) with primary faces (31) having electrical contacts (36), opposed rear faces (33) and edges (32) therebetween. The devices (30) are mounted primary faces (31) down on a temporary support (60) in openings (44) in a warp control sheet (WCS) (40) attached to the support (60). Plastic encapsulation (50) is formed at least between lateral edges (32, 43) of the devices (30) and WCS openings (44). Undesirable panel warping (76) during encapsulation is mitigated by choosing the WCS coefficient of thermal expansion (CTE) to be less than the encapsulation CTE. After encapsulation cure, the EPA (82) containing the devices (30) and the WCS (40) is separated from the temporary support (60) and, optionally, mounted on another carrier (70) with electrical contacts (36) exposed.
    Type: Application
    Filed: March 10, 2006
    Publication date: September 13, 2007
    Inventors: William Lytle, Scott Hayes, George Leal
  • Publication number: 20070212813
    Abstract: Methods and apparatus are provided for an electronic assembly (57, 59, 67), comprising: providing multiple electronic devices (32) with primary faces (33) having electrical contacts (39), opposed rear faces (35) and edges (34) therebetween. The devices are mounted primary faces down on a temporary support (7) in openings (48) in a substantially planar sheet (44) attached to the support (70). A plastic encapsulation (36) is formed in contact with at least the lateral edges (34) of the electronic devices (32) and edges (74) of the openings (48). The plastic encapsulation (36) is at least partially cured and the devices (32), sheet (44) and plastic encapsulation (36) separated from the temporary support (70). The devices (32), sheet (44) and plastic encapsulation (36) are desirably but not essentially mounted on a carrier (46) with the primary faces (33) and electrical contacts (39) exposed.
    Type: Application
    Filed: March 10, 2006
    Publication date: September 13, 2007
    Inventors: Owen Fay, Lizabeth Keser, George Leal, Robert Wenzel
  • Publication number: 20070102828
    Abstract: Fine pitch contacts are achieved by using traces that extend to the contacts without requiring capture pads at the contact pads. Capture pads are desirably avoided because they have a diameter greater than the line to which they are attached. Preferably, adjacent contact pads are present in the same opening in the dielectric. The traces to the contact pads are in a line so that no widening is required where the lines make contact to the contact pads. The lines can be widened before they get to the contact pads but at the contact pads, they are substantially at the minimum width for the line. Thus, the contact pads can be at a pitch much lower than if capture pads were used.
    Type: Application
    Filed: November 7, 2005
    Publication date: May 10, 2007
    Inventors: Robert Wenzel, George Leal
  • Publication number: 20070093769
    Abstract: A fastening system has a first fastening member and a second fastening member. The first member has a retaining element and a substrate element. The retaining element includes a proximal edge and a distal edge and is attached to the substrate element along a line of attachment. The second fastening member has an inboard portion, an outboard portion, and an elongated opening disposed between the inboard and outboard portions. The elongated opening is configured such that at least part of the retaining element is capable of passing through the elongated opening when the retaining element is in a first orientation and when the retaining element is in a second orientation.
    Type: Application
    Filed: September 30, 2005
    Publication date: April 26, 2007
    Inventors: Mark Kline, Ronald Zink, Jeromy Raycheck, George Leal
  • Publication number: 20060192301
    Abstract: A semiconductor device includes a semiconductor die having a plurality of contact pad sites, a plurality of contact pads, an encapsulant barrier, and an encapsulant. A plurality of contact pads is in electrical contact with a predetermined corresponding different one of the contact pad sites. An encapsulant barrier is positioned at an outer perimeter of the semiconductor die. The encapsulant barrier has a height that is as high as or greater than a highest of the plurality of contact pads. The encapsulant barrier is in physical contact with a same surface of the semiconductor die as the contact pad sites. An encapsulant surrounds the semiconductor die and one side of the encapsulant barrier. The encapsulant is blocked from making physical contact with any of the plurality of contact pads by the encapsulant barrier when the device is encapsulated while being supported by a temporary base support layer.
    Type: Application
    Filed: March 10, 2006
    Publication date: August 31, 2006
    Inventors: George Leal, Owen Fay, Robert Wenzel
  • Publication number: 20060012036
    Abstract: A circuit device (15) is placed within an opening of a conductive layer (10) which is then partially encapsulated with an encapsulant (24) so that the active surface of the circuit device (15) is coplanar with the conductive layer (10). At least a portion of the conductive layer (10) may be used as a reference voltage plane (e.g. a ground plane). Additionally, a circuit device (115) may be placed on a conductive layer (100) such that an active surface of circuit device (115) is between conductive layer (100) and an opposite surface of circuit device (115). The conductive layer (100) has at least one opening (128) to expose the active surface of circuit device (115). The encapsulant (24, 126, 326) may be electrically conductive or electrically non-conductive.
    Type: Application
    Filed: July 19, 2005
    Publication date: January 19, 2006
    Inventors: George Leal, Jie-Hua Zhao, Edward Prack, Robert Wenzel, Brian Sawyer, David Wontor, Marc Mangrum
  • Publication number: 20050242425
    Abstract: A semiconductor device includes a semiconductor die having a plurality of contact pad sites, a plurality of contact pads, an encapsulant barrier, and an encapsulant. A plurality of contact pads is in electrical contact with a predetermined corresponding different one of the contact pad sites. An encapsulant barrier is positioned at an outer perimeter of the semiconductor die. The encapsulant barrier has a height that is as high as or greater than a highest of the plurality of contact pads. The encapsulant barrier is in physical contact with a same surface of the semiconductor die as the contact pad sites. An encapsulant surrounds the semiconductor die and one side of the encapsulant barrier. The encapsulant is blocked from making physical contact with any of the plurality of contact pads by the encapsulant barrier when the device is encapsulated while being supported by a temporary base support layer.
    Type: Application
    Filed: April 30, 2004
    Publication date: November 3, 2005
    Inventors: George Leal, Owen Fay, Robert Wenzel
  • Publication number: 20050098903
    Abstract: A bond pad (10) has a probe region (14) and a wire bond region (12) that are substantially non-overlapping. In one embodiment, the bond pad (10) is connected to a final metal layer pad (16) and extends over an interconnect region (24). The bond pad (10) is formed from aluminum and the final metal layer pad (16) is formed from copper. Separating the probe region (14) from the wire bond region (12) prevents the final metal layer pad (16) from being damaged by probe testing, allowing for more reliable wire bonds. In another embodiment, the probe region (14) extends over a passivation layer (18). In an application requiring very fine pitch between bond pads, the probe regions (14) and wire bond regions (12) of a plurality of bond pads formed in a line may be staggered to increase the distance between the probe regions (14). In addition, forming the bond pads (10) over the interconnect region (24) reduces the size of the integrated circuit.
    Type: Application
    Filed: December 10, 2004
    Publication date: May 12, 2005
    Inventors: Loise Yong, Peter Happer, Tu Tran, Jeffrey Metz, George Leal, Dieu Dinh