Abstract: A control device for controlling power delivered to an electrical load includes a faceplate subassembly and a main control module. The faceplate subassembly includes a faceplate, a button, a circuit board, and a back cover. The faceplate includes a front surface and an opposed rear surface, and an opening extending therebetween with the button disposed in the opening in the faceplate. The back cover is positioned adjacent to the circuit board and defines a plurality of holes. A shaft of a post extending from the faceplate is disposed in one of the holes in the back cover and an end of the post is enlarged such that the back cover is captured between the end of the post and the rear surface of the faceplate. The main control module is configured to cause power delivered to the electrical load to be adjusted in response to depression of the button.

Abstract: A control device for controlling power delivered to an electrical load includes a faceplate subassembly and a main control module. The faceplate subassembly includes a faceplate, a button, a circuit board, and a back cover. The faceplate includes a front surface and an opposed rear surface, and an opening extending therebetween with the button disposed in the opening in the faceplate. The back cover is positioned adjacent to the circuit board and defines a plurality of holes. A shaft of a post extending from the faceplate is disposed in one of the holes in the back cover and an end of the post is enlarged such that the back cover is captured between the end of the post and the rear surface of the faceplate. The main control module is configured to cause power delivered to the electrical load to be adjusted in response to depression of the button.

Abstract: A control device for controlling power delivered to an electrical load includes a faceplate subassembly and a main control module. The faceplate subassembly includes a faceplate, a button, a circuit board, and a back cover. The faceplate includes a front surface and an opposed rear surface, and an opening extending therebetween with the button disposed in the opening in the faceplate. The back cover is positioned adjacent to the circuit board and defines a plurality of holes. A shaft of a post extending from the faceplate is disposed in one of the holes in the back cover and an end of the post is enlarged such that the back cover is captured between the end of the post and the rear surface of the faceplate. The main control module is configured to cause power delivered to the electrical load to be adjusted in response to depression of the button.

Abstract: A control device for controlling power delivered to an electrical load includes a faceplate subassembly and a main control module. The faceplate subassembly includes a faceplate, a button, a circuit board, and a back cover. The faceplate includes a front surface and an opposed rear surface, and an opening extending therebetween with the button disposed in the opening in the faceplate. The back cover is positioned adjacent to the circuit board and defines a plurality of holes. A shaft of a post extending from the faceplate is disposed in one of the holes in the back cover and an end of the post is enlarged such that the back cover is captured between the end of the post and the rear surface of the faceplate. The main control module is configured to cause power delivered to the electrical load to be adjusted in response to depression of the button.

Abstract: A veneer configured to be secured to a backlit button of a control device may include a plate portion. The plate portion may have one or more laser-cut indicia defined therethrough, may have laser-cut rounded corners, and may have angularly offset outer edges that may be defined during an embossing process. The laser-cut indicia may be representative of a command for controlling an electrical load. The indicia may include an alphanumeric character, an icon, or the like, may define one or more substantially zero-radius corners, and may define respective inner surfaces that are substantially perpendicular to an outer surface of the plate portion. A laser-cut alphanumeric character may have variable (e.g., continuously variable) line width. The plate portion may define a rib that suspends a floating portion of the alphanumeric character relative to an open portion. The rib may define a thickness that does not exceed 0.003 inches.

Abstract: A veneer configured to be secured to a backlit button of a control device may include a plate portion. The plate portion may have one or more laser-cut indicia defined therethrough, may have laser-cut rounded corners, and may have angularly offset outer edges that may be defined during an embossing process. The laser-cut indicia may be representative of a command for controlling an electrical load. The indicia may include an alphanumeric character, an icon, or the like, may define one or more substantially zero-radius corners, and may define respective inner surfaces that are substantially perpendicular to an outer surface of the plate portion. A laser-cut alphanumeric character may have variable (e.g., continuously variable) line width. The plate portion may define a rib that suspends a floating portion of the alphanumeric character relative to an open portion. The rib may define a thickness that does not exceed 0.003 inches.

Abstract: A veneer configured to be secured to a backlit button of a control device may include a plate portion. The plate portion may have one or more laser-cut indicia defined therethrough, may have laser-cut rounded corners, and may have angularly offset outer edges that may be defined during an embossing process. The laser-cut indicia may be representative of a command for controlling an electrical load. The indicia may include an alphanumeric character, an icon, or the like, may define one or more substantially zero-radius corners, and may define respective inner surfaces that are substantially perpendicular to an outer surface of the plate portion. A laser-cut alphanumeric character may have variable (e.g., continuously variable) line width. The plate portion may define a rib that suspends a floating portion of the alphanumeric character relative to an open portion. The rib may define a thickness that does not exceed 0.003 inches.

Abstract: A veneer configured to be secured to a backlit button of a control device may include a plate portion. The plate portion may have one or more laser-cut indicia defined therethrough, may have laser-cut rounded corners, and may have angularly offset outer edges that may be defined during an embossing process. The laser-cut indicia may be representative of a command for controlling an electrical load. The indicia may include an alphanumeric character, an icon, or the like, may define one or more substantially zero-radius corners, and may define respective inner surfaces that are substantially perpendicular to an outer surface of the plate portion. A laser-cut alphanumeric character may have variable (e.g., continuously variable) line width. The plate portion may define a rib that suspends a floating portion of the alphanumeric character relative to an open portion. The rib may define a thickness that does not exceed 0.003 inches.

Abstract: A veneer configured to be secured to a backlit button of a control device may include a plate portion. The plate portion may have one or more laser-cut indicia defined therethrough, may have laser-cut rounded corners, and may have angularly offset outer edges that may be defined during an embossing process. The laser-cut indicia may be representative of a command for controlling an electrical load. The indicia may include an alphanumeric character, an icon, or the like, may define one or more substantially zero-radius corners, and may define respective inner surfaces that are substantially perpendicular to an outer surface of the plate portion. A laser-cut alphanumeric character may have variable (e.g., continuously variable) line width. The plate portion may define a rib that suspends a floating portion of the alphanumeric character relative to an open portion. The rib may define a thickness that does not exceed 0.003 inches.

Abstract: An improved process for producing integral, composite handles having cushioned comfort grips, for appliances such as electric steam irons, comprising a first step of injection molding a one-piece handle substrate of strong, rigid, resinous composition having the desired predetermined shape and design, including a recessed, wrap-around area corresponding to the area of the handle which will be gripped by the hand of the eventual user of appliance. The present process comprises a second step of injection molding an integral, outer, soft, contoured layer of foamed resin into the recessed, wrap-around area of the rigid plastic handle substrate, to form a smooth, compressible, comfort grip surface area of the composite handle for engagement with the hand of the user.

Abstract: An electric iron having electrical terminals connected to an electrical power cord. At least one of the terminals extends through a slot in a heat insulating skirt at the rear of the soleplate. The terminal substantially blocks the slot. The terminal also has a narrow neck section above the slot The terminal is twisted or bent at the narrow neck section to prevent the terminal from being pushed back through the slot.

Abstract: An improved process for producing integral, composite handles having cushioned comfort grips, for appliances such as electric steam irons, comprising a first step of injection molding a one-piece handle substrate of strong, rigid, resinous composition having the desired predetermined shape and design, including a recessed, wrap-around area corresponding to the area of the handle which will be gripped by the hand of the eventual user of appliance. The present process comprises a second step of injection molding an integral, outer, soft, contoured layer of foamed resin into the recessed, wrap-around area of the rigid plastic handle substrate, to form a smooth, compressible, comfort grip surface area of the composite handle for engagement with the hand of the user.

Abstract: A steam iron having a soleplate, a housing, an electric cord extending into the housing through a bushing pivotably mounted to the housing, and a retaining member mounted to the housing. The retaining member has a first section with a snap-off rib that forms a strain relief with the housing for the electric cord. The retaining member also has a second section with a curved portion that forms part of the pivotable connection of the electric cord bushing to the housing. A third section of the retaining member is a cantilevered arm that holds an electronic module against the housing.

Abstract: A water tank is connected to a skirt with a snap-lock connection and a single fastener. The tank has two spaced projections at its rear end that are snapped over a portion of the skirt. A front end of the tank has a rib with a notch that guides the front of the tank onto the skirt. The single fastener connects the front of the tank to the skirt. A steam valve is placed on the steam chamber, through a hole in the skirt, before the water tank is connected to the steam valve.

Abstract: An electrical steam iron having a soleplate, a housing, a thermostat and a temperature control knob connected to a shaft of the thermostat by an adapter. A spring is directly mounted to the adapter and has a deflectable portion between the adapter and the thermostat. The spring is a single wire that has a U-shaped center and crisscrossed L-shaped legs.