Abstract: Urea solution pumps having leakage bypass flowpaths and methods of operating the same are disclosed. Certain embodiments are pump apparatuses including an inlet passage in flow communication with a source of urea solution and a pump chamber, an outlet passage in flow communication with the pump chamber and an exhaust after treatment system, a diaphragm facing the pump chamber and coupled with an actuator, a first housing member coupled with a second housing member form a seal around the pumping chamber, a leak collection chamber surrounding the seal, and a return passage in flow communication with the leak collection chamber and the inlet passage. Urea solution that leaks from the pump chamber past the seal is received by the leak collection chamber and flows through the return passage to the pump inlet passage.

Abstract: Apparatuses and methods for urea dosing of an exhaust after treatment system are disclosed. Exemplary apparatuses include a chamber configured to receive pressurized gas at a first inlet, receive urea solution at a second inlet and provide a combined flow of pressurized gas and urea to an outlet, flow passage extending from the first inlet to a seating surface, and a valve member configured to move between an open position in which the valve member is spaced apart from the seating surface and a closed position in which the valve member contacts the seating surface. As the valve member moves from the open position to the closed position, the valve member contacts the seating surface at a first location and wipes an area of the seating surface extending from the first location in a direction toward the flow passage.

Abstract: According to one embodiment, a diesel exhaust fluid purging system includes a metering valve with a supply port and a delivery port. The purging system also includes a pump assembly that is fluidly connected to the supply port of the metering valve. The pump assembly includes a pump and a single supply line that is fluidly connectable with a diesel exhaust fluid source. The purging system further includes an injection assembly that is fluidly connected to the delivery port of the metering valve. The injection assembly includes an air supply line that is fluidly connectable with an air supply source. Additionally, the purging system includes a controller in electrical communication with the metering valve, the pump assembly, and the injection assembly. The controller is configured to purge the pump assembly of residual diesel exhaust fluid using air from the air supply line.

Abstract: Apparatuses and methods for urea dosing of an exhaust after treatment system are disclosed. Exemplary apparatuses include a chamber configured to receive pressurized gas at a first inlet, receive urea solution at a second inlet and provide a combined flow of pressurized gas and urea to an outlet, flow passage extending from the first inlet to a seating surface, and a valve member configured to move between an open position in which the valve member is spaced apart from the seating surface and a closed position in which the valve member contacts the seating surface. As the valve member moves from the open position to the closed position, the valve member contacts the seating surface at a first location and wipes an area of the seating surface extending from the first location in a direction toward the flow passage.

Abstract: Apparatuses and methods for urea dosing of an exhaust after treatment system are disclosed. Exemplary apparatuses include a chamber configured to receive pressurized gas at a first inlet, receive urea solution at a second inlet, and provide a combined flow of pressurized gas and urea to an outlet, a flow passage extending from the first inlet to a seating surface, and a valve member configured to move between an open position in which the valve member is spaced apart from the seating surface and a closed position in which the valve member contacts the seating surface. As the valve member moves from the open position to the closed position the valve member contacts the seating surface at a first location and wipes an area of the seating surface extending from the first location in a direction toward the flow passage.

Abstract: According to one embodiment, a diesel exhaust fluid purging system includes a metering valve with a supply port and a delivery port. The purging system also includes a pump assembly that is fluidly connected to the supply port of the metering valve. The pump assembly includes a pump and a single supply line that is fluidly connectable with a diesel exhaust fluid source. The purging system further includes an injection assembly that is fluidly connected to the delivery port of the metering valve. The injection assembly includes an air supply line that is fluidly connectable with an air supply source. Additionally, the purging system includes a controller in electrical communication with the metering valve, the pump assembly, and the injection assembly. The controller is configured to purge the pump assembly of residual diesel exhaust fluid using air from the air supply line.

Abstract: An exhaust gas treatment system for an internal combustion engine may have a reductant delivery system with a reductant tank. A filter module positioned in the reductant tank filters reductant before it is conveyed to the reductant pump to remove impurities. In order to reduce gas flow to the pump, the filter module may have an outlet port leading to the reductant pump and a venting port positioned above the outlet port such that gas bubbles float to the venting port prior to entry of the reductant into the outlet port. The filter module may be secured to a tank level sensor assembly, and may vent the gas to a gas reservoir above the reductant in the reductant tank. Such a filtration system may operate independently of any return line that conveys reductant back to the reductant tank.

Abstract: Urea solution pumps having leakage bypass flowpaths and methods of operating the same are disclosed. Certain embodiments are pump apparatuses including an inlet passage in flow communication with a source of urea solution and a pump chamber, an outlet passage in flow communication with the pump chamber and an exhaust after treatment system, a diaphragm facing the pump chamber and coupled with an actuator, a first housing member coupled with a second housing member form a seal around the pumping chamber, a leak collection chamber surrounding the seal, and a return passage in flow communication with the leak collection chamber and the inlet passage. Urea solution that leaks from the pump chamber past the seal is received by the leak collection chamber and flows through the return passage to the pump inlet passage.

Abstract: Apparatuses and methods for urea dosing of an exhaust after treatment system are disclosed. Exemplary apparatuses include a chamber configured to receive pressurized gas at a first inlet, receive urea solution at a second inlet, and provide a combined flow of pressurized gas and urea to an outlet, a flow passage extending from the first inlet to a seating surface, and a valve member configured to move between an open position in which the valve member is spaced apart from the seating surface and a closed position in which the valve member contacts the seating surface. As the valve member moves from the open position to the closed position the valve member contacts the seating surface at a first location and wipes an area of the seating surface extending from the first location in a direction toward the flow passage.

Abstract: An exhaust gas treatment system for an internal combustion engine may have a reductant delivery system with a reductant tank. A filter module positioned in the reductant tank filters reductant before it is conveyed to the reductant pump to remove impurities. In order to reduce gas flow to the pump, the filter module may have an outlet port leading to the reductant pump and a venting port positioned above the outlet port such that gas bubbles float to the venting port prior to entry of the reductant into the outlet port. The filter module may be secured to a tank level sensor assembly, and may vent the gas to a gas reservoir above the reductant in the reductant tank. Such a filtration system may operate independently of any return line that conveys reductant back to the reductant tank.

Abstract: This disclosure relates to a fuel injector for an internal combustion engine. The injector comprises an injector body forming a plunger bore, and a plunger reciprocably mounted in the bore. The plunger reciprocates between a retracted position and a forward position, and a fuel receiving or metering chamber is formed at the forward end of the bore when the plunger is in the retracted position. A fuel supply passage is formed in the body and conducts fuel to the chamber when the plunger is in the retracted position. When the plunger is moved forwardly in an injection stroke, it ejects the fuel from the chamber through spray holes formed in the body. The injector further includes means for selectively opening or closing the supply passage when the injector plunger is in the retracted position. Such means includes a land formed on the plunger adjacent the supply passage, a groove formed in the land, and means for rotating the plunger between two angular positions.