Abstract: Actuator for a hot runner injection molding apparatus, comprising at least one nozzle for side gating with at least one valve gate comprising a valve pin for closing a communication opening in a mold cavity, a valve pin actuating means coupled with the at least one valve pin, which is moveable back and forth along a first axis (A), whereby the at least one valve pin is moveable along a second axis (B), which is arranged at an angle (?) to the first axis (A), and an actuator for driving the valve pin actuating means. The available speed of moving the valve pins and the possibility of multiple locations of positioning the valve pins relative to the mold gates ensures a a reduction of the injection pressure in the mold cavity and thus a reduction of mold core shifting, the possibility to fill at the same time mold cavities of different sizes and allows for defect free molded parts.

Abstract: An injection molding apparatus and an method for the manufacture of moldable articles having an injection manifold, a plurality of hot runner nozzles, a first nozzle heater, a plurality of mold cavities positioned to receive molten material from the plurality of the hot runner nozzles, each mold cavity having at least one mold gate orifice and a mold cavity heater surrounding each mold cavity at least partially and a thermocouple associated with the mold cavity to measure directly or indirectly a temperature generated by the mold cavity heater.

Abstract: A heater and thermocouple assembly for use with a hot runner nozzle with an elongated heater body, said heater body having at least one first heating section, which in operation is positioned adjacent to the front end portion of the hot runner nozzle, and at least one second heating section which in operation is positioned adjacent to a nozzle head of the hot runner nozzle and has an at least partly annular distance section with a wall which is arranged between the first and second heating sections.

Abstract: A hot runner injection molding apparatus includes a hot runner nozzle and a first heater coupled to the nozzle body of the nozzle. A separate mold gate insert surrounds a nozzle tip area of the nozzle. The mold gate insert is heated by a second heater that is separate and independent from the nozzle body heater. The temperature generated by the first and second heaters is measured by a first thermocouple and a second thermocouple, respectively. A controller is used to adjust at any time the temperature of the first and second heaters independently. The second heater is used to either i) melt, and thus enable a faster removal of, a colder molten material accumulated around the nozzle tip during a color change procedure or ii) to reduce or increase the temperature of the nozzle tip differently from one nozzle to the next.

Abstract: An apparatus for cooling molded preforms may comprise a conveyor device for conveying the molded preforms and a tempering insert. The conveyor device may also comprise an extraction plate that contains a cooling cavity for receiving and cooling a closed section of a molded preform. The tempering insert may be connected to the conveyor device and be configured to temper a neck region of the preform by direct contact. The tempering insert may be designed to both temper and accommodate a preform in the conveyor device. The apparatus may further comprise a heat pipe that is configured to draw heat from the cooling cavity to cool the closed section of the preform.

Abstract: Actuator for a hot runner injection molding apparatus, comprising at least one nozzle for side gating with at least one valve gate comprising a valve pin for closing a communication opening in a mold cavity, a valve pin actuating means coupled with the at least one valve pin, which is moveable back and forth along a first axis (A), whereby the at least one valve pin is moveable along a second axis (B), which is arranged at an angle (?) to the first axis (A), and an actuator for driving the valve pin actuating means. The available speed of moving the valve pins and the possibility of multiple locations of positioning the valve pins relative to the mold gates ensures a a reduction of the injection pressure in the mold cavity and thus a reduction of mold core shifting, the possibility to fill at the same time mold cavities of different sizes and allows for defect free molded parts.

Abstract: A valve gated hot runner system that includes a single movable plate (or movable frame) that retains multiple valve pins. A linear actuator is coupled to rigid transmission elements that convey a linear motion from the actuator to several rotary components via a direct or indirect contact between at least a portion of the rigid transmission elements and the rotary components. The rigid transmission elements and the rotary components are connected to a common plate. The rotary components are further coupled to the movable plate (frame) and through their full rotation or turning lift or translate the movable plate (frame) with the valve pins to open and close the communication between hot runner nozzles and corresponding mold cavities. The actuator can be electrical, electro-magnetic, pneumatic or hydraulic.

Abstract: A multi shot injection molding apparatus comprising: a stationary machine platen, a first mold plate, a first injection unit connected to a first mold plate for delivering a first molding material to a plurality of first molding cavities, a movable machine frame, a carrier coupled to a movable machine platen, a second mold plate, a second injection unit for delivering a second molding material to a plurality of second molding cavities, a rotary handling unit having a first plurality of rotary handling unit mold cavity portions n and a second plurality of rotary handling unit mold cavity portions, wherein the rotary handling unit is positionable in a first position and is configured to remove the first portions of the molded parts, a first locking mechanism, a second locking mechanism, a processing station and an ejection station.

Abstract: A control system for a hot runner injection molding system includes a first injection molding machine controller that receives signals from injection molding machine sensors and a second hot runner apparatus controller that receives signals from hot runner apparatus sensors. A third controller that is remote from the injection molding machine controller and the hot runner apparatus controller receives data from the other controllers that is related to the signals from the aforementioned sensors and to transmit commands to the controllers that are related to the operation of the injection molding machine and the hot runner apparatus. The third controller can be linked to several first hot runner controllers and several second injection molding machine controllers. The first hot runner controllers can be provided by the same manufacturer or different manufacturers. The second injection molding machine controllers can be provided by the same manufacturer or different manufacturers.

Abstract: In an aspect, an injection molding machine is provided and incorporates a mold block with a plurality of sides including an injection side at which hollow parts are formed in mold cavities, a first post-mold cooling side whereat the hollow parts are cooled, and a part transfer side where parts are transferred out of the mold block. Optionally additional post-mold cooling sides are provided. A takeout structure is provided to remove the hollow parts from molding cores on the injection side, to transfer the hollow parts to the first post-mold cooling side, and to subsequently transfer the hollow parts to the part transfer side. The takeout structure holds the hollow parts by their neck portions and cools their neck portions.

Abstract: An injection molding apparatus and an method for the manufacture of moldable articles having an injection manifold, a plurality of hot runner nozzles, a first nozzle heater, a plurality of mold cavities positioned to receive molten material from the plurality of the hot runner nozzles, each mold cavity having at least one mold gate orifice and a mold cavity heater surrounding each mold cavity at least partially and a thermocouple associated with the mold cavity to measure directly or indirectly a temperature generated by the mold cavity heater.

Abstract: A hot runner injection molding apparatus (10) includes hot runner nozzles (20), a movable frame (30) that can be displaced between at least two positions relative to a plurality of mold cavities (24), each cavity having a mold gate (27). Valve pins (32) associated with the hot runner nozzles (20) are individually coupled to the movable frame (30) by a decouplable connector (36, 60). Disengagement devices (40) associated with the valve pins are activated to decouple any associated valve pin (32) from the movable frame (30). A control system (52) is used to activate the disengagement devices (40). In some instances a blocking element (42) is also activated to lock any valve pin at the mold gate or close to the mold gate. Control system (52) is further used to operate the blocking element (42). Disengagement devices (40) and the blocking elements (42) can be the same or different.

Abstract: A hot runner nozzle assembly includes a nozzle heater, a hot runner nozzle, a nozzle tip, a nozzle tip seal surrounding the nozzle tip and a connecting element positioned to removably couple the tip seal to the nozzle tip and to create a first contact seal between the nozzle tip and the tip seal and a second annular contact seal between the tip seal and a mold component. The nozzle tip is made or shaped via a sintering process from a metal matrix composite (MMC) material having a first coefficient of thermal expansion. The tip seal is made or shaped from a ceramic based powder material, having a second coefficient of thermal expansion that is different from the first coefficient of thermal expansion. In operation this hot runner nozzle assembly provides an improved heat profile and a reduced leakage at the tip area under a wider operating processing window.

Abstract: A heater and thermocouple assembly for use with a hot runner nozzle with an elongated heater body, said heater body having at least one first heating section, which in operation is positioned adjacent to the front end portion of the hot runner nozzle, and at least one second heating section which in operation is positioned adjacent to a nozzle head of the hot runner nozzle and has an at least partly annular distance section with a wall which is arranged between the first and second heating sections.

Abstract: A valve gated hot runner system that includes a single movable plate (or movable frame) that retains multiple valve pins. A linear actuator is coupled to rigid transmission elements that convey a linear motion from the actuator to several rotary components via a direct or indirect contact between at least a portion of the rigid transmission elements and the rotary components. The rigid transmission elements and the rotary components are connected to a common plate. The rotary components are further coupled to the movable plate (frame) and through their full rotation or turning lift or translate the movable plate (frame) with the valve pins to open and close the communication between hot runner nozzles and corresponding mold cavities. The actuator can be electrical, electro-magnetic, pneumatic or hydraulic.

Abstract: A hot runner nozzle assembly includes a nozzle heater, a hot runner nozzle, a nozzle tip, a nozzle tip seal surrounding the nozzle tip and a connecting element positioned to removably couple the tip seal to the nozzle tip and to create a first contact seal between the nozzle tip and the tip seal and a second annular contact seal between the tip seal and a mold component. The nozzle tip is made or shaped via a sintering process from a metal matrix composite (MMC) material having a first coefficient of thermal expansion. The tip seal is made or shaped from a ceramic based powder material, having a second coefficient of thermal expansion that is different from the first coefficient of thermal expansion. In operation this hot runner nozzle assembly provides an improved heat profile and a reduced leakage at the tip area under a wider operating processing window.

Abstract: A heater and thermocouple assembly for use with a hot runner nozzle with an elongated heater body, said heater body having at least one first heating section, which in operation is positioned adjacent to the front end portion of the hot runner nozzle, and at least one second heating section which in operation is positioned adjacent to a nozzle head of the hot runner nozzle and has an at least partly annular distance section with a wall which is arranged between the first and second heating sections.

Abstract: A side gating hot runner injection molding apparatus may include a manifold, several hot runner nozzles coupled to the output melt channels of the manifold, and several corresponding molding cavities. Each injection nozzle may be securely locked in a fixed position by a nozzle head flange portion. The manifold may include floating manifold seals positioned at each manifold output melt channel. The manifold seals may include a telescopic or sliding extension having a melt channel. A biasing element may be positioned between the manifold and the upper surface of the floating manifold seal. The manifold may freely slide laterally with respect to the fixed nozzles and together with the manifold seals that are coupled to the manifold via the telescopic or sliding connection while maintaining the seal in both cold and hot conditions.

Abstract: A hot runner injection molding apparatus (10) includes hot runner nozzles (20), a movable frame (30) that can be displaced between at least two positions relative to a plurality of mold cavities (24), each cavity having a mold gate (27). Valve pins (32) associated with the hot runner nozzles (20) are individually coupled to the movable frame (30) by a decouplable connector (36, 60). Disengagement devices (40) associated with the valve pins are activated to decouple any associated valve pin (32) from the movable frame (30). A control system (52) is used to activate the disengagement devices (40). In some instances a blocking element (42) is also activated to lock any valve pin at the mold gate or close to the mold gate. Control system (52) is further used to operate the blocking element (42). Disengagement devices (40) and the blocking elements (42) can be the same or different.

Abstract: A valve gated hot runner system that includes a single movable plate (or movable frame) that retains multiple valve pins. A linear actuator is coupled to rigid transmission elements that convey a linear motion from the actuator to several rotary components via a direct or indirect contact between at least a portion of the rigid transmission elements and the rotary components. The rigid transmission elements and the rotary components are connected to a common plate. The rotary components are further coupled to the movable plate (frame) and through their full rotation or turning lift or translate the movable plate (frame) with the valve pins to open and close the communication between hot runner nozzles and corresponding mold cavities. The actuator can be electrical, electro-magnetic, pneumatic or hydraulic.