Abstract: A ply wire sensor system is provided for a tire carcass ply in a green tire carcass having a toroidal shape, the tire carcass ply having a plurality of spaced apart ply wires extending across the toroidal shape. The sensor system includes a wire sensor mounted in close proximity with the tire carcass ply, the wire sensor detecting the presence of a proximal ply wire; and means for establishing relative movement between the wire sensor and the tire carcass whereby the plurality of spaced apart ply wires are sequentially placed into proximity with the wire sensor. The wire sensor generates sequential data indicative of at least one ply wire parameter of the plurality of spaced apart ply wires.

Abstract: A method for detecting ply wire anomalies in a tire carcass ply having a plurality of spaced apart ply wires extending across a tire carcass, the method comprising the steps: constructing a green tire carcass in a diametrically expanded toroidal configuration, the carcass comprising a pair of beads, the carcass ply extending from bead to bead, at least one crown layer covering the carcass ply and having a peripheral skirt region; and sidewalls covering the carcass ply and extending from the beads to the crown layer and having edge portions intersecting the crown layer; mounting a wire sensor apparatus proximal to the tire carcass ply, the wire sensor apparatus including a wire sensor for detecting the presence of a proximal ply wire; establishing relative movement between the wire sensor and the tire carcass whereby the plurality of spaced apart ply wires are sequentially placed into proximal relationship with the wire sensor; and generating sequential data from the wire sensor indicative of at least one ply

Abstract: The method of building and transferring a tread belt structure on a portable and collapsible building drum 10 mounted coaxially on a building machine 100 with a rotatable shaft 120 is disclosed. The method includes the steps of forming the annular tread belt 4 on the building drum 10, transferring the building drum 10 with the tread belt 4 from the rotatable shaft 120 onto a pivoting transfer device 200, pivoting the transfer device 200 about 90° rendering the tread belt 4 and axis of the building drum 10 perpendicular to a horizontal plane, collapsing the building drum 10, separating the annular tread belt 4 from the building drum 10, removing the tread belt 4, expanding the tire building drum 10, pivoting the building drum 10 into coaxial alignment with the rotatable shaft 120, moving the building drum 10 onto the shaft 120. The tread belt 4 has one or more elastomeric components applied while hot and the equipment provides means for weighing the tread belt 4.