Abstract: A waterproof enclosure for a cochlear implant system or other hearing assistance device includes an outer housing, an inner support in the interior of the outer housing, an acoustic element supported by the inner support, and water-impermeable polymeric protective membrane sealing the interior of the outer housing against water ingress. A hearing device such as a cochlear implant sound processor, a headpiece, an earhook, or a hearing aid comprises an outer housing, an inner support in the interior of the outer housing, a microphone supported by the inner support, and a water- impermeable polymeric protective membrane sealing the interior of the outer housing against water ingress.

Abstract: Electrical connections that provide a highly manufacturable, well-shielded path from a cable to a printed circuit board. One example provides a path that includes a card and a connector. Conductors in a cable may be attached to a card. The card may be shielded with a ground plane on one or more sides and edges. The card may insert into a connector that may be attached to a printed circuit board. The connector may include a shield that may have a top portion that forms electrical contact with a ground plane on a top of a card inserted in the connector. The connector may have an opening for accepting the card that is defined by the top portion of the shield and a plurality of rows of contacts. The rows of contacts may include an outer row of ground contacts, and an inner row of signal contacts.

Abstract: Connector receptacles that provide a right-angle translation, may be readily manufactured, and may have an aesthetically pleasing appearance. One example may provide a connector receptacle having contacts that provide a right-angle translation. Another example may provide a connector receptacle having an aesthetically pleasing appearance. By inserting an injection molded housing into an over-mold, the interior of a connector may appear to be formed from a single piece of plastic or other material.

Abstract: A miniature electrical connector comprising a floating and vertically orientable spring contact within but not physically secured to an electrically-conductive connector block of a female connector wherein the spring contact and connector block are designed such that the spring contact is vertically oriented and outwardly expanded when a male connector is inserted into the female connector to provide a conductive path between a male contact of the male connector and the connector block of the female connector.

Abstract: A connector system for Behind-The-Ear (BTE) hearing devices provides a means to detachably connect a variety of accessories to a sound processor, including batteries, earhooks, telecoils, auxiliary microphones, FM receivers, and input jacks for miscellaneous devices. The present invention provides an efficient and economical sealing connection, eliminating the introduction of sweat, body fluid and other contaminants into the connection area, which otherwise would result in corrosion and eventually disable the connected device. A wiping contact formed by a configuration of cam contacts and a flex circuit with a configuration of corresponding contacts is combined with a rotational engagement mechanism to create a vibration-resistant high contact density connector that is moisture proof when engaged.

Abstract: A miniature electrical connector comprising a floating and vertically orientable spring contact within but not physically secured to an electrically-conductive connector block of a female connector wherein the spring contact and connector block are designed such that the spring contact is vertically oriented and outwardly expanded when a male connector is inserted into the female connector to provide a conductive path between a male contact of the male connector and the connector block of the female connector.

Abstract: A seal design provides positive compression to produce a hermetic seal around a feedthrough pin in a hermetically sealed device, including an implantable medical device. One embodiment of the seal design uses a plurality of “micro-flanges” placed along the length of a feedthrough pin, which micro-flanges grabs and compresses the insulator material to form a hermetic seal. Because the seal design produces positive compression of the insulator, the seal is relatively insensitive to changes in temperature and to differences in thermal expansion coefficients (“TCEs”) between the metal feedthrough and the insulator. It is therefore possible to use a wider variety of materials for the insulator and the feedthrough with the described sealing design, while achieving a superior hermetic seal.

Abstract: A headpiece for a cochlear implant system includes a transcutaneous transmission coil that transfers power and/or data to an implantable device implanted under a user's skin. The headpiece includes a magnet for holding the transmission coil in close proximity to the receiver coil in the implanted device, which also contains a magnet, and provides the desired alignment between the coils so that inductive coupling may efficiently occur. The headpiece has a bottom surface for skin contact that includes a plurality of flexible bumps configured to distribute pressure over a large surface area while allowing blood flow throughout the area. This also provides friction contact with the skin to help secure the headpiece, reducing movement due to lateral loading, while reducing skin irritation and erosion.

Abstract: A seal design provides positive compression to produce a hermetic seal around a feedthrough pin in a hermetically sealed device, including an implantable medical device. One embodiment of the seal design uses a plurality of “micro-flanges” placed along the length of a feedthrough pin, which micro-flanges grabs and compresses the insulator material to form a hermetic seal. Because the seal design produces positive compression of the insulator, the seal is relatively insensitive to changes in temperature and to differences in thermal expansion coefficients (“TCEs”) between the metal feedthrough and the insulator. It is therefore possible to use a wider variety of materials for the insulator and the feedthrough with the described sealing design, while achieving a superior hermetic seal.

Abstract: A seal design provides positive compression to produce a hermetic seal around a feedthrough pin in a hermetically sealed device, including an implantable medical device. One embodiment of the seal design uses a plurality of “micro-flanges” placed along the length of a feedthrough pin, which micro-flanges grabs and compresses the insulator material to form a hermetic seal. Because the seal design produces positive compression of the insulator, the seal is relatively insensitive to changes in temperature and to differences in thermal expansion coefficients (“TCEs”) between the metal feedthrough and the insulator. It is therefore possible to use a wider variety of materials for the insulator and the feedthrough with the described sealing design, while achieving a superior hermetic seal.

Abstract: A water-repellent microphone and an improved method for constructing such a water-repellent microphone provides easy assembly and good acoustic performance. In one embodiment, a water-repellent membrane and a washer are pre-assembled. The surface of the washer opposite the membrane is covered by an adhesive, and the adhesive is covered by a removable liner. The method of assembly comprises removing the liner, and pressing the membrane and washer over the sound port of the microphone. The washer provides spacing between the microphone and the membrane and increases the membrane area through which sound passes, thus providing good acoustic performance. In a second embodiment, the washer is provided as a separate element with adhesives and liners on both sides. A first liner is removed and the washer is attached to the membrane or the microphone, and then the second liner is removed and the assembly is completed.

Abstract: An anode protection device and method are provided. The method includes placing a sacrificial anode in proximity to the positive and negative contacts to shield or distort the field therebetween which provides preferential corrosion of the sacrificial anode, instead of the anode. The protection device is a sacrificial anode having various forms and placed in different configurations. In one form the sacrificial anode is a plate. In another form the sacrificial anode is a ring placed around either the positive contact or negative contact to provide a shield between the negative and positive contacts. In a further device embodiment, the sacrificial anodic plate can be welded to the aluminum case of a rechargeable battery of a behind-the-ear (BTE) hearing device.

Abstract: A connector system for Behind-The-Ear (BTE) hearing devices provides a means to detachably connect a plurality of earhooks, which earhooks include special earhooks providing auxiliary functions. The connector system includes a coaxial connector mounted on the BTE device, which coaxial connector provides both an earhook mounting fixture, and an electrical connector for auxiliary functions. The auxiliary functions include a telecoil, an auxiliary microphone positioned proximal to an ear canal, an FM receiver, and an input jack for miscellaneous devices. The earhook mounting fixture also accepts standard off-the-shelf earhooks. A friction fit is provided between the earhook and the BTE device so that the angular position of the earhook may be adjusted for a comfortable fit.

Abstract: A connector system for Behind-The-Ear (BTE) hearing devices provides a means to detachably connect a plurality of earhooks, which earhooks include special earhooks providing auxiliary functions. The connector system includes a coaxial connector mounted on the BTE device, which coaxial connector provides both an earhook mounting fixture, and an electrical connector for auxiliary functions. The auxiliary functions include a telecoil, an auxiliary microphone positioned proximal to an ear canal, an FM receiver, and an input jack for miscellaneous devices. The earhook mounting fixture also accepts standard off-the-shelf earhooks. A friction fit is provided between the earhook and the BTE device so that the angular position of the earhook may be adjusted for a comfortable fit.

Abstract: A moisture-resistant, wideband microphone subassembly for a Behind-The-Ear (BTE) hearing device, provides a barrier to perspiration and rain, while maintaining a good frequency response. The microphone subassembly is contained in the case of the BTE hearing device and comprises a microphone, a boot, and a moisture-resistant membrane. The boot structurally supports the microphone, provides a moisture seal around the microphone case, and provides the microphone with isolation from vibrations in the case of the BTE hearing device. The membrane resists the passage of moisture, while providing an acoustic window permitting sound waves to reach the microphone. In one embodiment high compliance washers sandwich the membrane to improve frequency response. A preferred embodiment provides a substantially flat acoustic frequency response to beyond 10 KHz.

Abstract: A moisture-resistant, wideband microphone subassembly for a Behind-The-Ear (BTE) hearing device, provides a barrier to perspiration and rain, while maintaining a good frequency response. The microphone subassembly is contained in the case of the BTE hearing device and comprises a microphone, a boot, and a moisture-resistant membrane. The boot structurally supports the microphone, provides a moisture seal around the microphone case, and provides the microphone with isolation from vibrations in the case of the BTE hearing device. The membrane resists the passage of moisture, while providing an acoustic window permitting sound waves to reach the microphone. In one embodiment high compliance washers sandwich the membrane to improve frequency response. A preferred embodiment provides a substantially flat acoustic frequency response to beyond 10 KHz.

Abstract: A device for cleaning razors uses a variety of pressurizing means to force water or other cleaning fluid contained in an external container or in a chamber within the device, through a maneuverable nozzle. The maneuverability of the nozzle allows the user to direct the jet of water or other cleaning fluid to areas of the razor that are filled with lather and hair particles, and quickly and efficiently clean the razor. Means for controlling the water flow may be included and preferably located near the nozzle.

Abstract: An implantable medical device is made from an electronic subassembly hermetically sealed in a ceramic case filled with a potting material. Use of the potting material enhances the capacity of the device to withstand mechanical shock without failure. The device includes a hollow ceramic or other case having an open end to which a metal ring is hermetically bonded. The inside surface of the ceramic case is treated (cleansed and activated) to assure the potting material adheres to it. The potting material, while in a non-cured fluid or quasi-fluid state, is inserted inside of the ceramic case. The electronic circuitry is next inserted into the open end of the ceramic case while the potting material is still in a non-cured, soft or fluid state. The electronic circuitry displaces some of the potting material and the potting material fills the voids between the electronic circuitry and the ceramic case.

Abstract: An electrode array, made in a straight or curved shape, but made on a flexible carrier so that it can easily bend within a curved body cavity, such as the cochlea. The electrode array having a multiplicity of electrode contacts along a front side of the electrode array and a plurality of flexible ribs located on an opposite rear side. Insertion of the electrode array is performed by inserting the electrode array into the scala tympani (one of the channels of the cochlea) to a desired depth, which desired depth typically involves a rotation of about 360 degrees and causes the flexible ribs to make contact against the outer or lateral wall of the scala tympani, positioning the electrode contacts adjacent the inner wall of the scala tympani.

Abstract: An implantable medical device is made from an electronic subassembly hermetically sealed in a ceramic case filled with a potting material. Use of the potting material enhances the capacity of the device to withstand mechanical shock without failure. The device includes a hollow ceramic or other case having an open end to which a metal ring is hermetically bonded. The inside surface of the ceramic case is treated (cleansed and activated) to assure the potting material adheres to it. The potting material, while in a non-cured fluid or quasi-fluid state, is inserted inside of the ceramic case. The electronic circuitry is next inserted into the open end of the ceramic case while the potting material is still in a non-cured, soft or fluid state. The electronic circuitry displaces some of the potting material and the potting material fills the voids between the electronic circuitry and the ceramic case.