Abstract: A medical device consists of a stent having a first surface and a second surface parallel to the first surface; a single expanded polytetrafluoroethylene (ePTFE) layer contacting the first surface of the stent; and an elastomeric layer applied to at least one surface of the stent. In at least one embodiment, the elastomeric layer is silicone. In at least one embodiment, the medical device is manufactured by positioning the ePTFE layer such that a first surface of the ePTFE layer contacts a first surface of the stent to form a stent-ePTFE assembly; and applying an elastomeric solution to the first surface of the ePTFE layer and at least one surface of the stent.

Abstract: The invention is directed to a stent including at least one member having a first portion and a second portion and at least one radiopaque connector joining the first portion to the second portion. In one or more embodiments, at least one radiopaque connector may form a first radiopaque pattern distinguishable from a second radiopaque pattern formed by at least one radiopaque marker. Methods for manufacturing a stent including at least two member portions connected by at least one radiopaque connector are also provided.

Abstract: A stent having an inner surface and an outer surface, at least a portion of the outer surface of the stent comprising a dissolvable adhesive polymer or a degradable adhesive polymer disposed on at least a portion of the outer surface of the stent, the adhesive is activated by exposure to an aqueous environment, the dissolvable adhesive polymer dissolves over time in an aqueous environment, the dissolvable adhesive polymer or the degradable adhesive polymer has a surface tack of about 2 psi to about 14 psi.

Abstract: A stent having an inner surface and an outer surface, at least a portion of the outer surface of the stent comprising a tacky biocompatible coating comprising a tacky polymer material and to methods of delivering and deploying a stent using a tacky biocompatible coating comprising a tacky polymer material.

Abstract: Systems and methods for coating medical devices are provided that allow for relatively precise control over the deposition area and coating uniformity with improved efficiency. A microdrop source is used to provide a flow of coating microdrops. A charging electrode disposed near the outlet of the coating source gives each microdrop an electrostatic charge. As the microdrop travels toward the medical device to be coated, a control electrode alters the trajectory of the microdrop. The invention can include a scanner to scan or image the medical device as the coating is applied and a control system to adjust parameters of the deposition process based on information provided by the scanner.

Abstract: A medical device consists of a stent having a first surface and a second surface parallel to the first surface; a single expanded polytetrafluoroethylene (ePTFE) layer contacting the first surface of the stent; and an elastomeric layer applied to at least one surface of the stent. In at least one embodiment, the elastomeric layer is silicone. In at least one embodiment, the medical device is manufactured by positioning the ePTFE layer such that a first surface of the ePTFE layer contacts a first surface of the stent to form a stent-ePTFE assembly; and applying an elastomeric solution to the first surface of the ePTFE layer and at least one surface of the stent.

Abstract: The present invention is directed to methods, processes, and systems for coating portions of a workpiece as well as to workpieces that have themselves been coated in accord with the invention. Under these methods and processes of the invention, a means to repel may be positioned on a mandrel prior to applying a coating to the workpiece. The means to repel may prevent the coating of a target surface of the workpiece.

Abstract: The present invention provides for a method for spray application of a coating material onto a medical device by spraying coating material from a micronozzle fabricated from a plurality of sheets that are etched with holes or openings. The openings are aligned to form fluid channels and the sheets are fused together in a planar fashion to define a micronozzle. In another embodiment, the invention provides for a method for spray application of a coating material onto a medical device using micronozzles fabricated in batches by a simplified manufacturing process. In other embodiments, the invention provides for a method for spray application of a coating material onto a medical device by spraying coating material from a micronozzle that includes a swirl or gas-assist atomizer.

Abstract: Systems and methods for coating medical devices are provided that allow for relatively precise control over the deposition area and coating uniformity with improved efficiency. A microdrop source is used to provide a flow of coating microdrops. A charging electrode disposed near the outlet of the coating source gives each microdrop an electrostatic charge. As the microdrop travels toward the medical device to be coated, a control electrode alters the trajectory of the microdrop. The invention can include a scanner to scan or image the medical device as the coating is applied and a control system to adjust parameters of the deposition process based on information provided by the scanner.

Abstract: The present invention is directed to methods, processes, and systems for coating portions of a workpiece as well as to workpieces that have themselves been coated in accord with the invention. Under these methods and processes of the invention, a means to repel may be positioned on a mandrel prior to applying a coating to the workpiece. The means to repel may prevent the coating of a target surface of the workpiece.

Abstract: A system and method for the electrostatic spray application of a coating material onto a medical device. The coating material is electrically charged and an atomizer is used to atomize the coating material, creating electrically charged droplets which coat the medical device. In alternate embodiments, a swirl atomizer, a pressure atomizer, an ultrasound atomizer, a rotary atomizer, and an effervescent atomizer are used to atomize the coating material.

Abstract: The present invention provides for a method for spray application of a coating material onto a medical device by spraying coating material from a micronozzle fabricated from a plurality of sheets that are etched with holes or openings. The openings are aligned to form fluid channels and the sheets are fused together in a planar fashion to define a micronozzle. In another embodiment, the invention provides for a method for spray application of a coating material onto a medical device using micronozzles fabricated in batches by a simplified manufacturing process. In other embodiments, the invention provides for a method for spray application of a coating material onto a medical device by spraying coating material from a micronozzle that includes a swirl or gas-assist atomizer.

Abstract: A method of creating a polymer coating on a medical device by powder coating the medical device with a powder material comprising a polymer and applying a solvent onto the powder coating to coalesce the powder coating into a continuous polymer film. A therapeutic agent may be mixed into the powder material, mixed into the coalescing solvent, or incorporated into the resulting polymer film. Also provided is a medical device having a polymer coating wherein the polymer coating is created according to the methods of the present invention.

Abstract: A method for coating a medical appliance includes suspending the medical appliance with a fluidizing gas flow and directing a coating onto an ultrasonic nozzle. The ultrasonic nozzle is directed towards the medical appliance. The method also includes vibrating the ultrasonic nozzle at a rate sufficient to atomize the coating. A device for coating a medical appliance includes a fluidizing gas source adapted to suspend the medical appliance in a suspension area and an ultrasonic nozzle directed at the suspension area and adapted to vibrate. The device also includes a coating source adapted to direct coating onto the ultrasonic nozzle. A medical appliance is provided which has a coating applied by the method.

Abstract: A method for coating a medical appliance includes suspending the medical appliance with a fluidizing gas flow and directing a coating onto an ultrasonic nozzle. The ultrasonic nozzle is directed towards the medical appliance. The method also includes vibrating the ultrasonic nozzle at a rate sufficient to atomize the coating. A device for coating a medical appliance includes a fluidizing gas source adapted to suspend the medical appliance in a suspension area and an ultrasonic nozzle directed at the suspension area and adapted to vibrate. The device also includes a coating source adapted to direct coating onto the ultrasonic nozzle. A medical appliance is provided which has a coating applied by the method.

Abstract: An composition with improved electrical stability for use in microelectronic applications comprises a polymeric resin, a conductive filler, optionally either a reactive or a nonreactive diluent, optionally an inert filler, and an oxygen scavenger or corrosion inhibitor or both to provide the electrical stability. Alternatively, the composition may also include a low melting point metal filler component.