Patents by Inventor Gerald Hutchinson

Gerald Hutchinson has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 6528546
    Abstract: Disclosed are methods of recycling the components of composite articles and materials comprising hydroxy-phenoxyether polymers to facilitate reuse of such components. The recycling methods comprise dissolution of the hydroxy-phenoxyether polymer in an acidic solution which is separated from the other components which formed the composite article or material. The hydroxy-phenoxyether polymers may be reused as the acidic solution, or they may be precipitated by addition of a base prior to reuse.
    Type: Grant
    Filed: December 20, 2000
    Date of Patent: March 4, 2003
    Assignee: Advanced Plastics Technologies, Ltd.
    Inventors: Robert A. Lee, Gerald A. Hutchinson, Basharat A. Nazir
  • Publication number: 20030031814
    Abstract: Disclosed are plastic preforms and bottles, preferably comprising polyethylene terephthalate (PET), in which the materials in the neck, neck finish and/or neck cylinder is at least partially in the crystalline state and the body is primarily in the amorphous or semi-crystalline state. This structure in a preform enables the preform to be easily blow molded by virtue of the amorphous material in the body, while being able to have dimensional stability in hot-fill applications. In addition, the amorphous inner surface of the neck finish stabilizes the post mold dimensions allowing closer molding tolerances than other crystallizing processes. On the other side, the crystallized outer surface supports the amorphous structure during high temperature filling of the container. Physical properties are also enhanced as a result of this unique crystalline/amorphous structure.
    Type: Application
    Filed: April 27, 2001
    Publication date: February 13, 2003
    Inventors: Gerald A. Hutchinson, Robert A. Lee
  • Publication number: 20030012904
    Abstract: This invention relates to methods and apparatus for making articles made of polyester, preferably polyethylene terephthalate (PET), having coated directly to at least one of the surfaces thereof one or more layers of thermoplastic material with good gas-barrier characteristics. In one preferred method and apparatus, preforms are injection molded, barrier-coated immediately thereafter, and remain on a mold portion for a time to speed cooling of the completed preform. Preferably the barrier-coated articles take the form of preforms coated by at least one layer of barrier material and the containers are blow-molded therefrom. Such barrier-coated containers are preferably of the type to hold beverages such as soft drinks, beer or juice. The preferred barrier materials have a lower permeability to oxygen and carbon dioxide than PET as well as key physical properties similar to PET.
    Type: Application
    Filed: March 4, 2002
    Publication date: January 16, 2003
    Inventors: Gerald A. Hutchinson, Robert A. Lee
  • Publication number: 20030001315
    Abstract: This invention relates to articles made of polyester, preferably polyethylene terephthalate (PET), having coated directly to at least one of the surfaces thereof one or more layers of thermoplastic material with good gas-barrier characteristics, and novel methods of making such articles. Preferably the barrier-coated articles take the form of preforms coated by at least one layer of barrier material and the containers blow-molded therefrom. Such barrier-coated containers are preferably of the type to hold beverages such as soft drinks, beer or juice. The preferred barrier materials have a lower permeability to oxygen and carbon dioxide than PET as well as key physical properties similar to PET. The materials and methods provide that the barrier layers have good adherence to PET, even during and after the blow molding process to form containers from preforms. Preferred barrier coating materials include poly(hydroxyamino ethers).
    Type: Application
    Filed: May 20, 2002
    Publication date: January 2, 2003
    Inventors: Gerald A. Hutchinson, Robert A. Lee
  • Publication number: 20020100566
    Abstract: Paper comprised of suitable amounts of a hydroxy-phenoxyether polymer is effective to provide that paper with an increase in sizing or strength. Such paper may be prepared by intermixing dispersions or solutions of hydroxy-phenoxyether polymer with the pulp slurry or web during papermaking, or by application to formed paper. Paper may be coated or laminated by applying such dispersions or solutions.
    Type: Application
    Filed: December 20, 2000
    Publication date: August 1, 2002
    Inventors: Robert A. Lee, Gerald Hutchinson, Basharat Ahmad Nazir, Charles P. Klass
  • Publication number: 20020090473
    Abstract: Preferred embodiments relate to methods and apparatus for making articles made of polyester, preferably virgin polyethylene terephthalate (PET), having coated directly to at least one of the surfaces thereof one or more layers of recycled or post-consumer PET and one or more layers of a material with good gas-barrier characteristics, preferably silicon oxide. Preferably, the recycled PET layer comprises about 25% to about 50% of the entire material content. Preferably the articles take the form of preforms and the containers are blow-molded therefrom and the barrier layer is subsequently applied. The preferred barrier materials have a lower permeability to oxygen and carbon dioxide than PET. In addition, the neck of the preforms and bottles is at least partially in the crystalline state and the body is primarily in the amorphous or semi-crystalline state.
    Type: Application
    Filed: September 5, 2001
    Publication date: July 11, 2002
    Inventors: Robert A. Lee, Gerald A. Hutchinson
  • Patent number: 6391408
    Abstract: This invention relates to articles made of polyester, preferably polyethylene terephthalate (PET), having coated directly to at least one of the surfaces thereof one or more layers of thermoplastic material with good gas-barrier characteristics, and novel methods of making such articles. Preferably the barrier-coated articles take the form of preforms coated by at least one layer of barrier material and the containers blow-molded therefrom. Such barrier-coated containers are preferably of the type to hold beverages such as soft drinks, beer or juice. The preferred barrier materials have a lower permeability to oxygen and carbon dioxide than PET as well as key physical properties similar to PET. The materials and methods provide that the barrier layers have good adherence to PET, even during and after the blow molding process to form containers from preforms. Preferred barrier coating materials include poly(hydroxyamino ethers).
    Type: Grant
    Filed: October 19, 1998
    Date of Patent: May 21, 2002
    Assignee: Advanced Plastics Technologies, Ltd.
    Inventor: Gerald A. Hutchinson
  • Patent number: 6352426
    Abstract: This invention relates to methods and apparatus for making articles made of polyester, preferably polyethylene terephthalate (PET), having coated directly to at least one of the surfaces thereof one or more layers of thermoplastic material with good gas-barrier characteristics. In one preferred method and apparatus, preforms are injection molded, barrier-coated immediately thereafter, and remain on a mold portion for a time to speed cooling of the completed preform. Preferably the barrier-coated articles take the form of preforms coated by at least one layer of barrier material and the containers are blow-molded therefrom. Such barrier-coated containers are preferably of the type to hold beverages such as soft drinks, beer or juice. The preferred barrier materials have a lower permeability to oxygen and carbon dioxide than PET as well as key physical properties similar to PET.
    Type: Grant
    Filed: April 21, 1999
    Date of Patent: March 5, 2002
    Assignee: Advanced Plastics Technologies, Ltd.
    Inventors: Gerald A. Hutchinson, Robert A. Lee
  • Publication number: 20020019449
    Abstract: Disclosed are methods of recycling the components of composite articles and materials comprising hydroxy-phenoxyether polymers to facilitate reuse of such components. The recycling methods comprise dissolution of the hydroxy-phenoxyether polymer in an acidic solution which is separated from the other components which formed the composite article or material. The hydroxy-phenoxyether polymers may be reused as the acidic solution, or they may be precipitated by addition of a base prior to reuse.
    Type: Application
    Filed: December 20, 2000
    Publication date: February 14, 2002
    Inventors: Robert A. Lee, Gerald A. Hutchinson, Basharat A. Nazir
  • Patent number: 6312641
    Abstract: A container of the type adapted to contain an ingestible product and configured to having a multi-layer wall portion. The wall portion includes a multi-component layer having at least two discreet sublayers with an interface extending between the sublayers and extending longitudinally of the container and terminating in a threaded end portion. One sublayer is virgin polyethylene terephthalate, and the other sublayer is a barrier formed of a copolyester of terephthalic acid of low permeability. An outer layer material formed of a recycled polyethylene terephthalate has a thickness greater than the thickness of the barrier sublayer. The several layer materials have refracted indices within the range of 1.55 to 1.75. A process for the production of a multi-layer plastic container involving injecting a virgin polyethylene terephthalate and a thermoplastic barrier material through a lamellar injection system to provide a composite-multilamellae stream.
    Type: Grant
    Filed: October 17, 1997
    Date of Patent: November 6, 2001
    Assignee: Plastic Fabrication Technologies LLC
    Inventor: Gerald A. Hutchinson
  • Patent number: 6109006
    Abstract: A method for extruding, calibrating, and cooling a multi-layer profile comprising polyethylene terephthalate (PET) and a barrier material, and the product produced by such method. The method further encompasses the use of a standard can seamer and standard can closures to seal said extruded profile with food contained therein. The invention permits the extrusion and effective cooling and calibration of larger diameter and smaller thickness PET profiles or pipes in commercial quantities with effective control of quality and eccentricity of the profiles produced.
    Type: Grant
    Filed: July 14, 1998
    Date of Patent: August 29, 2000
    Assignee: Advanced Plastics Technologies, Ltd.
    Inventor: Gerald A. Hutchinson