Abstract: Insulated electrically conductive fibers or microwires of sizes on the order of 1 mil (25 microns) diameter, so as to be suitable for processing into yarns or multi-microwire bundles, for example, for incorporation into conformable fabric products or for use as wearable electronic circuitry are made by coprocessing a core of a lower-melting-point metal within a sheath of a higher-melting-point polymer.

Abstract: A strand is coated with a powdered material by first applying a layer of hot polymer resin to the strand, and spraying the powdered material onto the resin-coated strand from at least three nozzles disposed along the processing path and spaced radially therearound. The spray apparatus is disposed within nested containers so as to limit the escape of overspray powder. The powder-coated strand may be heat-set to increase the adhesion of the powder.

Abstract: A strand is coated with a powdered material by first applying a layer of hot polymer resin to the strand, and spraying the powdered material onto the resin-coated strand from at least three nozzles disposed along the processing path and spaced radially therearound. The spray apparatus is disposed within nested containers so as to limit the escape of overspray powder. The powder-coated strand may be heat-set to increase the adhesion of the powder.

Abstract: A strand is coated with a powdered material by first applying a layer of hot polymer resin to the strand, and spraying the powdered material onto the resin-coated strand from at least three nozzles disposed along the processing path and spaced radially therearound. The spray apparatus is disposed within nested containers so as to limit the escape of overspray powder. The powder-coated strand may be heat-set to increase the adhesion of the powder.

Abstract: A fiber is produced comprising polymers of differing types which are not admixed during production. The differing polymer types are heated to the point of softening in a vertically-oriented crucible and a fiber comprising the polymers in positions corresponding to their positions in the crucible is drawn from an orifice at the lower end of the crucible.

Abstract: Insulated electrically conductive continuous fibers or microwires of sizes on the order of 1 mil (25 microns) diameter, so as to be suitable for processing into yarns or multi-microwire bundles, for example, for incorporation into conformable fabric products or for use as wearable electronic circuitry are made by coprocessing a core of a lower-melting-point metal within a sheath of a higher-melting-point polymer.

Abstract: Insulated electrically conductive fibers or microwires of sizes on the order of 1 mil (25 microns) diameter, so as to be suitable for processing into yarns or multi-microwire bundles, for example, for incorporation into conformable fabric products or for use as wearable electronic circuitry are made by coprocessing a core of a lower-melting-point metal within a sheath of a higher-melting-point polymer.

Abstract: Insulated electrically conductive fibers or microwires of sizes on the order of 1 mil (25 microns) diameter, so as to be suitable for processing into yarns or multi-microwire bundles, for example, for incorporation into conformable fabric products or for use as wearable electronic circuitry are made by coprocessing a core of a lower-melting-point metal within a sheath of a higher-melting-point polymer.

Abstract: A precursor yarn or thread is made by passing a central element, e.g., a filament, a tow, or a flat member, through a bath of a binder, such as a low-temperature hot-melt adhesive, and aqueous urethane, or an acrylic material, with which is mixed a quantity of hard-shelled microspheres which expand when heated to a higher temperature. This is then covered by a sheath, e.g, of PVC, polyurethane, polyester, acrylic resin, polycarbonate, polypropylene, or polyethylene in a second bath. When this product is heated to a transition temperature which is characteristic of the microspheres chosen, the microspheres expand, swelling the sheath. Such a precursor could be woven into a fabric and then heated, so that as the yarn expands the fabric mesh becomes tighter, reducing its porosity. This would be useful as a yarn in making papermaker's felts.

Abstract: Electroluminescent fibers comprise two spaced elongated continuous electrical conductors in a matrix of a polymer containing particles of a phosphor. When suitable electrical power is applied to the conductors, the phosphor glows along the length of the fiber. The fibers can be used to make a variety of useful and attractive products.

Abstract: A strand is coated with a powdered material by first applying a layer of hot polymer resin to the strand, and spraying the powdered material onto the resin-coated strand from at least three nozzles disposed along the processing path and spaced radially therearound. The spray apparatus is disposed within nested containers so as to limit the escape of overspray powder. The powder-coated strand may be heat-set to increase the adhesion of the powder.

Abstract: Insulated electrically conductive continuous fibers or microwires of sizes on the order of 1 mil (25 microns) diameter, so as to be suitable for processing into yarns or multi-microwire bundles, for example, for incorporation into conformable fabric products or for use as wearable electronic circuitry are made by coprocessing a core of a lower-melting-point metal within a sheath of a higher-melting-point polymer.

Abstract: A fiber is produced comprising polymers of differing types which are not admixed during production. The differing polymer types are heated to the point of softening in a vertically-oriented crucible and a fiber comprising the polymers in positions corresponding to their positions in the crucible is drawn from an orifice at the lower end of the crucible.

Abstract: Insulated electrically conductive fibers or microwires of sizes on the order of 1 mil (25 microns) diameter, so as to be suitable for processing into yarns or multi-microwire bundles, for example, for incorporation into conformable fabric products or for use as wearable electronic circuitry are made by coprocessing a core of a lower-melting-point metal within a sheath of a higher-melting-point polymer.

Abstract: A yarn is produced which consists substantially of twisting filaments which are wrapped sequentially upon each other helically upon the yarn in layers, wherein the helically wound filaments preferably are wound right to left and then left to right alternatively to balance the yarn, wherein optionally a glue is applied to one of the filaments to maximize the performance of the yarn in producing paper.

Abstract: A yarn is produced which consists substantially of twisting filaments which are wrapped sequentially upon each other helically upon the yarn in layers, wherein the helically wound filaments preferably are wound right to left and then left to right alternatively to balance the yarn, wherein optionally a glue is applied to one of the filaments to maximize the performance of the yarn in producing paper.