Patents by Inventor Gerald M. Lancaster

Gerald M. Lancaster has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 5372885
    Abstract: A method is disclosed for making thermoplastic bicomponent fibers by contacting under thermally bonding conditions (a) a first component being at least one high performance thermoplastic polymer, such as PET, PBT, nylon or the like, and (b) a second component which is olefinic and which forms at least a portion of the fiber's surface characterized by (b) including at least one grafted olefinic polymer, preferably at least one grafted linear ethylene polymer, having pendant succinic acid or succinic anhydride groups; whereby the fiber is dyeable. The bicomponent fibers made by this process can be in a variety of shapes (e.g., round, oval, trilobal, flat, or hollow) and configurations (e.g., symmetrical sheath/core or side-by-side or asymmetrical crescent/moon).
    Type: Grant
    Filed: January 22, 1993
    Date of Patent: December 13, 1994
    Assignee: The Dow Chemical Company
    Inventors: Ricky L. Tabor, Zdravko Jezic, Gerald M. Lancaster, Gene P. Young, John O. Bieser, Malcolm F. Finlayson
  • Patent number: 5286786
    Abstract: A process is described for stabilizing the melt flow rate and melt tension of ethylene-carbon monoxide interpolymers with a hindered phenol antioxidant. The antioxidant is melt blended with the polymer before it is exposed to air.
    Type: Grant
    Filed: June 30, 1992
    Date of Patent: February 15, 1994
    Assignee: The Dow Chemical Company
    Inventors: Stephen M. Hoenig, Gregory E. Johnson, Gerald M. Lancaster
  • Patent number: 5250587
    Abstract: Additives which have low loss factors and high dielectric constants are added to olefin/carbon monoxide copolymers, thereby synergistically enhancing the beneficial thermal response of the copolymers to the action of radio frequency energy, especially microwave energy. The additives may be, e.g., metal salts, metal oxides, and metal-organic compounds. The copolymer is preferably comprised of ethylene/carbon monoxide (E/CO) or a terpolymer of E/CO/M, where M represents minor amounts of one or more other olefinically-unsaturated monomers which are copolymerizable with ethylene.
    Type: Grant
    Filed: January 13, 1992
    Date of Patent: October 5, 1993
    Assignee: The Dow Chemical Company
    Inventors: Edward R. Peterson, Gerald M. Lancaster
  • Patent number: 5089556
    Abstract: Ethylene polymers grafted with dicarboxylic acid functionality have synergistically improved adhesive properties and acquire heatability employing RF electromagnetic radiation when blended with a carbon monoxide-containing ethylene polymer. The dicarboxylic acid grafted and carbon monoxide-containing ethylene polymers and blends thereof are particularly useful as adhesive layers in laminate structures where RF heat sealing methods can be employed.
    Type: Grant
    Filed: December 28, 1989
    Date of Patent: February 18, 1992
    Assignee: The Dow Chemical Company
    Inventors: Ricky L. Tabor, Chad A. Strait, Gerald M. Lancaster
  • Patent number: 5045401
    Abstract: Multicomponent thermoplastic resin blends are disclosed which have a nonisothermal crystallization half life of less than thirty seconds. Especially preferred are three component resin blends comprising a maleic anhydride grafted HDPE, an unmodified LLDPE copolymer having a density between about 0.905 and 0.93 g/cc, and an unmodified LLDPE copolymer having a density between about 0.89 and 0.92 g/cc. These thermoplastic resin blends can be used as the adhesive layer in multilayer structures. They are especially useful in blown film multilayer structures and they show particularly good adhesion to polar substrates, e.g., EVOH substrates.
    Type: Grant
    Filed: December 21, 1989
    Date of Patent: September 3, 1991
    Assignee: The Dow Chemical Company
    Inventors: Ricky L. Tabor, Gerald M. Lancaster, Michael W. Potts, Thomas I. Butler
  • Patent number: 4966810
    Abstract: Maleic anhydride can be satisfactorily grafted to polymers at low pressures by feeding the polymer through a multiple screw extruder and injecting the maleic anhydride and a free radical initiator into the extruder. The maleic anhydride and initiator can be pre-mixed in a solvent solution. The solvent and unreacted maleic anhydride can be removed by low pressure devolatilization. The graft copolymer has a yellowness index as measured by ASTM D-1925-70 less than about 10.0 and as measured by ASTM E-313-73 less than about 11.0. Further, between 0.75 and 2.0 weight percent of the graft copolymer comprises maleic anhydride. The graft copolymer can further be blended with an olefinic polymer to yield adhesive thermoplastics suitable for use as food packaging multilayer coextruded films.
    Type: Grant
    Filed: March 6, 1990
    Date of Patent: October 30, 1990
    Assignee: The Dow Chemical Company
    Inventors: Chad A. Strait, Ricky L. Tabor, Gerald M. Lancaster
  • Patent number: 4965314
    Abstract: Carbon monoxide-containing ethylene polymers are blended with vinyl alcohol polymers, including vinyl alcohol homopolymers and copolymers, to prepare oxygen barrier resins having good processability.
    Type: Grant
    Filed: January 29, 1990
    Date of Patent: October 23, 1990
    Assignee: The Dow Chemical Company
    Inventors: Gerald M. Lancaster, Tu-Anh Pham, James A. Allen
  • Patent number: 4950541
    Abstract: Succinic acid or succinic anhydride grafts of linear ethylene polymers are blended with other polymers or resins, e.g. polyesters and the like, to form blends having useful adhesive properties. The adhesive properties are useful in various laminates and in bicomponent fibers which comprise a core of a performance fiber, especially a polyester such as PET or PBT and polyamides, and a sheath of the grafted LDPE, HDPE or LDPE. The succinic acid or succinic anhydride groups are provided by grafting, respectively, maleic acid or maleic anhydride onto the LDPE, LLDPE, and HDPE, especially by a process wherein the grafting is done in a twin-screw, co-rotating extruder with the maleic acid or maleic anhydride being injected into a pressured zone of the extruder. The acid containing grafted polymer is dyeable in contradistinction to ungrafted polymer.
    Type: Grant
    Filed: December 22, 1988
    Date of Patent: August 21, 1990
    Assignee: The Dow Chemical Company
    Inventors: Ricky L. Tabor, Gerald M. Lancaster, Zdravko Jezic, Gene P. Young, John O. Biesser
  • Patent number: 4929673
    Abstract: A polycarbonate blend having both improved solvent resistance and improved impact strength comprising in admixture a polycarbonate, a styrenic thermoplastic resin, a grafted olefin/carbon monoxide copolymer and, optionally, a rubber toughening agent.
    Type: Grant
    Filed: May 4, 1989
    Date of Patent: May 29, 1990
    Assignee: The Dow Chemical Company
    Inventors: Michael K. Laughner, Gerald M. Lancaster, Yun C. Sun
  • Patent number: 4927888
    Abstract: Maleic anhydride can be satisfactorily grafted to polymers at low pressures by feeding the polymer through a multiple screw extruder and injecting the maleic anhydride and a free radical initiator into the extruder. The maleic anhydride and initiator can be pre-mixed in a solvent solution. The solvent and unreacted maleic anhydride can be removed by low pressure devolatilization. The graft copolymer has a yellowness index as measured by ASTM D-1925-70 less than about 10.0 and as measured by ASTM E-313-73 less than about 11.0. Further, between 0.75 and 2.0 weight percent of the graft copolymer comprises maleic anhydride. The graft copolymer can further be blended with an olefinic polymer to yield adhesive thermoplastics suitable for use as food packaging multilayer coextruded films.
    Type: Grant
    Filed: August 5, 1988
    Date of Patent: May 22, 1990
    Assignee: The Dow Chemical Company
    Inventors: Chad A. Strait, Ricky L. Tabor, Gerald M. Lancaster
  • Patent number: 4910253
    Abstract: Carbon monoxide-containing ethylene polymers are blended with vinyl alcohol polymers, including vinyl alcohol homopolymers and copolymers, to prepare oxygen barrier resins having good processability.
    Type: Grant
    Filed: July 10, 1986
    Date of Patent: March 20, 1990
    Assignee: The Dow Chemical Company
    Inventors: Gerald M. Lancaster, Tu-Anh Pham, James A. Allen
  • Patent number: 4902721
    Abstract: Foamed products are prepared by subjecting a crosslinked polymer such as an ethylene-carbon monoxide copolymer susceptible to heating by high frequency electromagnetic radiation such as microwave or radio frequency which has been imbibed or impregnated with a suitable mechanical or physical blowing agent such as a halogenated hydrocarbon to sufficient high frequency electromagnetic radiation to cause foaming of the polymer.
    Type: Grant
    Filed: July 19, 1989
    Date of Patent: February 20, 1990
    Assignee: The Dow Chemical Company
    Inventors: Tu-Anh Pham, Gerald M. Lancaster
  • Patent number: 4895457
    Abstract: Packaging containers which are closed, except for a pinch-type filling valve or filling-opening, are provided with an RF-sealable polymer, at least in the valve or opening, in order to be able to seal the valve or opening using RF frequency. Preferably, polymers which are sealable using MW energy are used, including, preferably, carbon monoxide-containing ethylene polymers.
    Type: Grant
    Filed: August 31, 1988
    Date of Patent: January 23, 1990
    Assignee: The Dow Chemical Company
    Inventors: Gerald M. Lancaster, David C. Kelley
  • Patent number: 4885315
    Abstract: Foamed products are prepared by subjecting a crosslinked polymer such as an ethylene-carbon monoxide copolymer susceptible to heating by high frequency electromagnetic radiation such as microwave or radio frequency which has been imbibed or impregnated with a suitable mechanical or physical blowing agent such as a halogenated hydrocarbon to sufficient high frequency electromagnetic radiation to cause foaming of the polymer.
    Type: Grant
    Filed: September 7, 1988
    Date of Patent: December 5, 1989
    Assignee: The Dow Chemical Company
    Inventors: Tu-Anh Pham, Gerald M. Lancaster
  • Patent number: 4853420
    Abstract: Foamed products are prepared by subjecting a crosslinked polymer such as an ethylene-carbon monoxide copolymer susceptible to heating by high frequency electromagnetic radiation such as microwave or radio frequency which has been imbibed or impregnated with a suitable mechanical or physical blowing agent such as a halogenated hydrocarbon to sufficient high frequency electromagnetic radiation to cause foaming of the polymer.
    Type: Grant
    Filed: May 4, 1987
    Date of Patent: August 1, 1989
    Assignee: The Dow Chemical Company
    Inventors: Tu-Anh Pham, Gerald M. Lancaster
  • Patent number: 4847155
    Abstract: Articles useful as RF-sealable packaging materials comprise a halopolymer barrier layer coated onto, or adhered to, a carbon monoxide-containing polymer, wherein the carbon monoxide-containing polymer provides RF-sealability to the structure. Other layers of materials may be employed as part of the packaging material.
    Type: Grant
    Filed: September 30, 1987
    Date of Patent: July 11, 1989
    Assignee: The Dow Chemical Company
    Inventors: Gerald M. Lancaster, David C. Kelley, Russell H. Cramm, Charles V. Neywick
  • Patent number: 4847164
    Abstract: Melt-reacted blends of ethylene/carboxylic acid copolymers with metal oxides are improved by first incorporating the metal oxide into an ethylene copolymer of LDPE, HDPE, or LLDPE to form a concentrate or masterbatch, then melt-blending a minor amount of the concentrate into the ethylene/carboxylic acid copolymer thereby obtaining a uniform, homogeneous reaction of the metal oxide with the carboxylic acid groups. These melt-reacted blends provide tough molding resins. Especially preferred are melt-reacted blends of EAA with minor amounts of MgO/LLDPE concentrates.
    Type: Grant
    Filed: June 29, 1988
    Date of Patent: July 11, 1989
    Assignee: The Dow Chemical Company
    Inventors: Paul L. Neill, Gerald M. Lancaster, Kenneth L. Bryce
  • Patent number: 4795665
    Abstract: Containers for foods, juices and beverages containing essential oils or flavorings are comprised of a laminate structrue in which the inner surface of the container, in contact with the foods, juices or beverage, is a halopolymer, such as a vinylidene chloride polymer, which functions as a barrier layer to substantially restrict the passage or migration of the essential oils or flavorings.
    Type: Grant
    Filed: June 17, 1987
    Date of Patent: January 3, 1989
    Assignee: The Dow Chemical Company
    Inventors: Gerald M. Lancaster, Morris S. Edmondson
  • Patent number: 4787194
    Abstract: Packaging containers which are closed, except for a pinch-type filling valve or filling-opening, are provided with an RF-sealable polymer, at least in the valve or opening, in order to be able to seal the valve or opening using RF frequency. Preferably, polymers which are sealable using MW energy are used, including, preferably, carbon monoxide-containing ethylene polymers.
    Type: Grant
    Filed: April 27, 1987
    Date of Patent: November 29, 1988
    Assignee: The Dow Chemical Company
    Inventors: Gerald M. Lancaster, David C. Kelley
  • Patent number: 4774290
    Abstract: Melt-reacted blends of ethylene/carboxylic acid copolymers with metal oxides are improved by first incorporating the metal oxide into an ethylene copolymer of LDPE, HDPE, or LLDPE to form a concentrate or masterbatch, then melt-blending a minor amount of the concentrate into the ethylene/carboxylic acid copolymer thereby obtaining a uniform, homogeneous reaction of the metal oxide with the carboxylic acid groups. These melt-reacted blends provide tough molding resins. Especially preferred are melt-reacted blends of EAA with minor amounts of MgO/LLDPE concentrates.
    Type: Grant
    Filed: May 7, 1987
    Date of Patent: September 27, 1988
    Assignee: The Dow Chemical Company
    Inventors: Paul L. Neill, Gerald M. Lancaster, Kenneth L. Bryce