Patents by Inventor Gerald P. Balcar

Gerald P. Balcar has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20030032370
    Abstract: Abrasive blasting technology is used to mechanically remove the mirror coating from mirror scrap or cullet. The blasting technology produces a cullet having a clean surface, with metal contamination levels which are hardly detectable after processing. The dust produced by the system may be processed for further use.
    Type: Application
    Filed: April 8, 2002
    Publication date: February 13, 2003
    Inventors: Gerald P. Balcar, Curtis R. Bucey, Thomas Dudak, Joseph M. Martin, Frank C. Miller, Richard C. Amidon
  • Patent number: 6057257
    Abstract: An environmentally safe abrasive composition which contains at least about 60 weight percent of ferrometalsilicate, at least about 5 weight percent of spinel, and at least about 70 weight percent of crystalline material. This composition has a Vickers hardness of at least about 550 and a density of from about 2.8 to about 4.1 grams per cubic centimeter. It is crystallized in situ from a thermally crystallizable mixture comprising from about 50 to about 75 weight percent of electric arc furnace dust, from about 5 to about 40 weight percent of glass, and at least about 10 weight percent of silica sand.
    Type: Grant
    Filed: July 28, 1998
    Date of Patent: May 2, 2000
    Assignee: Howard J. Greenwald
    Inventors: James Morano, Gerald P. Balcar
  • Patent number: 5964911
    Abstract: A process for making an abrasive composition. In the first step of this process, from about 50 to about 85 weight percent electric arc furnace dust is mixed with at least about 10 weight percent of silica to prepare a thermally crystallizable mixture; the electric arc furnace dust has a particle size distribution such that at least about 70 weight percent of its particles are smaller than about 20 microns, and it contains from about 35 to about 65 weight percent of at least an iron material selected from iron, iron oxide, and mixtures thereof. Thereafter the mixture is melted by subjecting it to a temperature of from about 2,300 to about 2,900 degrees Fahrenheit to form a glass melt, the glass melt is quenched by reducing its temperature at least 1,000 degrees Fahrenheit in less than about 5 seconds to form a quenched glass, and the quenched glass is crushed by subjecting it to a pressure of at least 1.0 MegaPascal.
    Type: Grant
    Filed: August 25, 1998
    Date of Patent: October 12, 1999
    Assignee: Howard J. Greenwald
    Inventors: James Morano, Gerald P. Balcar
  • Patent number: 5674616
    Abstract: Glass beads in accordance with the present invention may be constituted of SiO.sub.2, Al.sub.2 O.sub.3, Na.sub.2 O, K.sub.2 O, BaO, SrO, TiO.sub.2, and CeO.sub.2. The glass of which the glass beads is made will generally contain at least 40% SiO.sub.2 as the network former, from about 10 to about 25% Na.sub.2 O and K.sub.2 O as fluxes, from about 5 to about 25% of BaO and/or SrO as a fracture resistance improvement components, a small amount of Al.sub.2 O.sub.3, and--when made from CRT waste--very small amounts of TiO.sub.2 and CeO.sub.2. The glass beads of the invention are suitable for use as reflective elements in roadway markings and as media in shot-peening metal cleaning procedures.
    Type: Grant
    Filed: February 6, 1995
    Date of Patent: October 7, 1997
    Assignee: Conversion Technologies International, Inc.
    Inventor: Gerald P. Balcar
  • Patent number: 5462570
    Abstract: A method and apparatus of reclaiming hazardous inorganic wastes to produce an environmentally benign abrasive for use in loose grain processes, as a coated or bonded abrasive, or as a polishing grain. A tough and useful abrasive, with a MOH hardness of 7 to 8, is manufactured from emission control dusts of the aluminum industry or sludges from other industries, and may include small amounts of lead and cadmium oxides as toughening agents. The abrasive particles are sized by air sifting or by water sedimentation separating methods. The process for the manufacture of abrasive material comprises the steps of removing soluble salts from a waste stream by hot water extraction; using a computer matrix to group the waste stream into different batches for mixing with other glass-making materials to form a batch mixture; oxidizing the organic compounds contained in the batched mixture; melting the batch mixture to form a glasseous substance; and fritting the glasseous substance to form the abrasive.
    Type: Grant
    Filed: October 5, 1993
    Date of Patent: October 31, 1995
    Assignee: Dunkirk International Glass and Ceramics Corporation
    Inventors: Gerald P. Balcar, Anurag Dwivedi
  • Patent number: 5273566
    Abstract: A method and apparatus of reclaiming hazardous inorganic wastes to produce an environmentally benign abrasive for use in loose grain processes, as a coated or bonded abrasive, or as a polishing grain. A tough and useful abrasive, with a MOH hardness of 7 to 8, is manufactured from emission control dusts of the aluminum industry or sludges from other industries, and may include small amounts of lead and cadmium oxides as toughening agents. The abrasive particles are sized by air sifting or by water sedimentation separating methods.
    Type: Grant
    Filed: January 26, 1993
    Date of Patent: December 28, 1993
    Assignee: International Environmelting Corporation
    Inventors: Gerald P. Balcar, Anurag Dwivedi
  • Patent number: 5022897
    Abstract: A method of coating a filter medium in a flowing gaseous stream, the method comprising: directing a gas stream along a feed path; combining with said gas stream a multiplicity of finished glass dust particles; positioning a fibrous filter medium along said feed path downstream of the point at which the glass dust particles are combined with said stream, the glass dust particles forming a coating on said filter medium to assist in the capture thereon of hazardous waste material in said stream, when said stream contains such material; maintaining the temperature of the gas stream below the softening point of the glass particles; and intermittently removing the particulate coating material and any such hazardous waste material from the filter medium and collecting the same; and a system for accomplishing the same.
    Type: Grant
    Filed: November 22, 1989
    Date of Patent: June 11, 1991
    Assignees: Potters Industries, Inc., Roth Bros. Smelting Corp.
    Inventors: Gerald P. Balcar, Paul Krumrine, Neal Schwartz, Burton J. Sutker, Gail J. Wood