Patents by Inventor Gerald ROCHA

Gerald ROCHA has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20230294352
    Abstract: Aspects disclosed herein relate to forming on a substrate fastener elements suitable for use in touch fastener by employing vibration forming methods. The processes described provide for a greater flexibility in manufacturing than prior methods and overcome certain limitations in prior forming techniques. Further, the product made can embody a variety of different configurations suitable for a given application. Employing vibration forming methods, such as ultrasonic forming methods, allows for the use of a wider variety of substrate material than materials used with convention methods of touch fastener formation.
    Type: Application
    Filed: May 25, 2023
    Publication date: September 21, 2023
    Applicant: Soni-Form LLC
    Inventor: Gerald Rocha
  • Patent number: 11701812
    Abstract: Aspects disclosed herein relate to forming on a substrate fastener elements suitable for use in touch fastener by employing vibration forming methods. The processes described provide for a greater flexibility in manufacturing than prior methods and overcome certain limitations in prior forming techniques. Further, the product made can embody a variety of different configurations suitable for a given application. Employing vibration forming methods, such as ultrasonic forming methods, allows for the use of a wider variety of substrate material than materials used with convention methods of touch fastener formation.
    Type: Grant
    Filed: March 17, 2021
    Date of Patent: July 18, 2023
    Assignee: Soni-Form, LLC.
    Inventor: Gerald Rocha
  • Publication number: 20210362398
    Abstract: Aspects disclosed herein relate to forming on a substrate fastener elements suitable for use in touch fastener by employing vibration forming methods. The processes described provide for a greater flexibility in manufacturing than prior methods and overcome certain limitations in prior forming techniques. Further, the product made can embody a variety of different configurations suitable for a given application. Employing vibration forming methods, such as ultrasonic forming methods, allows for the use of a wider variety of substrate material than materials used with convention methods of touch fastener formation.
    Type: Application
    Filed: March 17, 2021
    Publication date: November 25, 2021
    Inventor: Gerald Rocha
  • Patent number: 11058186
    Abstract: A fastening strip for touch fasteners is provided which includes a corrugated portion as well as fastening elements. The corrugated portion allows the strip to be bent in a plane perpendicular as well as parallel with the longitudinal axis of the strip such that it may be applied to curved surfaces and remain substantially flat. Fastening elements such as hooks, loops, mushroom-shaped, bulbous and double hooks may be included on both sides of the strip and on the walls of the channels that form the corrugations as well as between the corrugations. The corrugated fastening strips may be useful for automotive seating and diaper applications. Processes for forming the corrugated fastening strip area also disclosed.
    Type: Grant
    Filed: July 26, 2019
    Date of Patent: July 13, 2021
    Inventor: Gerald Rocha
  • Patent number: 10981321
    Abstract: Aspects disclosed herein relate to forming on a substrate fastener elements suitable for use in touch fastener by employing vibration forming methods. The processes described provide for a greater flexibility in manufacturing than prior methods and overcome certain limitations in prior forming techniques. Further, the product made can embody a variety of different configurations suitable for a given application. Employing vibration forming methods, such ultrasonic forming methods, allows for the use of a wider variety of substrate material than materials used with convention methods of touch fastener formation.
    Type: Grant
    Filed: January 17, 2018
    Date of Patent: April 20, 2021
    Inventor: Gerald Rocha
  • Patent number: 10953592
    Abstract: Aspects disclosed herein relate to forming on a substrate fastener elements suitable for use in touch fastener by employing vibration forming methods. The processes described provide for a greater flexibility in manufacturing than prior methods and overcome certain limitations in prior forming techniques. Further, the product made can embody a variety of different configurations suitable for a given application. Employing vibration forming methods, such as ultrasonic forming methods, allows for the use of a wider variety of substrate material than materials used with convention methods of touch fastener formation.
    Type: Grant
    Filed: March 15, 2016
    Date of Patent: March 23, 2021
    Inventor: Gerald Rocha
  • Patent number: 10798997
    Abstract: Apparatus and process are described for forming projections on a substrate for use as hook-type fasteners in touch fastening systems, wherein vibration energy may be used to soften a substrate which may be positioned between a mold and a source of vibration. The mold may include a plurality of cavities into which the softened substrate may be forced to form the projections. The substrate may comprise a film, sheet, web, composite, laminate, etc. and be useful as an attachment strip for temporary or permanent fastening. The source of vibration may be an ultrasonic horn. The process to form such projections may be operated in a continuous, semi-continuous or intermittent manner.
    Type: Grant
    Filed: May 17, 2017
    Date of Patent: October 13, 2020
    Inventor: Gerald Rocha
  • Publication number: 20190387846
    Abstract: A fastening strip for touch fasteners is provided which includes a corrugated portion as well as fastening elements. The corrugated portion allows the strip to be bent in a plane perpendicular as well as parallel with the longitudinal axis of the strip such that it may be applied to curved surfaces and remain substantially flat. Fastening elements such as hooks, loops, mushroom-shaped, bulbous and double hooks may be included on both sides of the strip and on the walls of the channels that form the corrugations as well as between the corrugations. The corrugated fastening strips may be useful for automotive seating and diaper applications. Processes for forming the corrugated fastening strip area also disclosed.
    Type: Application
    Filed: July 26, 2019
    Publication date: December 26, 2019
    Inventor: Gerald Rocha
  • Patent number: 10405614
    Abstract: A fastening strip for touch fasteners is provided which includes a corrugated portion as well as fastening elements. The corrugated portion allows the strip to be bent in a plane perpendicular as well as parallel with the longitudinal axis of the strip such that it may be applied to curved surfaces and remain substantially flat. Fastening elements such as hooks, loops, mushroom-shaped, bulbous and double hooks may be included on both sides of the strip and on the walls of the channels that form the corrugations as well as between the corrugations. The corrugated fastening strips may be useful for automotive seating and diaper applications. Processes for forming the corrugated fastening strip area also disclosed.
    Type: Grant
    Filed: October 10, 2017
    Date of Patent: September 10, 2019
    Inventor: Gerald Rocha
  • Patent number: 10159313
    Abstract: Embodiments related to a touch fastener and its methods of manufacture and use are disclosed. In one embodiment, the touch fastener may include a substrate with a first portion and a second portion displaceable relative to the first portion. A first fastening element may be formed in the first portion. When the first portion is displaced relative to the second portion, a force and/or moment generated by the displacement may cause the first fastening element to be deployed.
    Type: Grant
    Filed: March 31, 2014
    Date of Patent: December 25, 2018
    Inventor: Gerald Rocha
  • Patent number: 10076162
    Abstract: Apparatus and process are described for forming projections on a substrate for use as hook-type fasteners in touch fastening systems, wherein vibration energy may be used to soften a substrate which may be positioned between a mold and a source of vibration. The mold may include a plurality of cavities into which the softened substrate may be forced to form the projections. The substrate may comprise a film, sheet, web, composite, laminate, etc. and be useful as an attachment strip for temporary or permanent fastening. The source of vibration may be an ultrasonic horn. The process to form such projections may be operated in a continuous, semi-continuous or intermittent manner.
    Type: Grant
    Filed: May 29, 2014
    Date of Patent: September 18, 2018
    Inventor: Gerald Rocha
  • Publication number: 20180141266
    Abstract: Aspects disclosed herein relate to forming on a substrate fastener elements suitable for use in touch fastener by employing vibration forming methods. The processes described provide for a greater flexibility in manufacturing than prior methods and overcome certain limitations in prior forming techniques. Further, the product made can embody a variety of different configurations suitable for a given application. Employing vibration forming methods, such ultrasonic forming methods, allows for the use of a wider variety of substrate material than materials used with convention methods of touch fastener formation.
    Type: Application
    Filed: January 17, 2018
    Publication date: May 24, 2018
    Inventor: Gerald Rocha
  • Publication number: 20180084870
    Abstract: A fastening strip for touch fasteners is provided which includes a corrugated portion as well as fastening elements. The corrugated portion allows the strip to be bent in a plane perpendicular as well as parallel with the longitudinal axis of the strip such that it may be applied to curved surfaces and remain substantially flat. Fastening elements such as hooks, loops, mushroom-shaped, bulbous and double hooks may be included on both sides of the strip and on the walls of the channels that form the corrugations as well as between the corrugations. The corrugated fastening strips may be useful for automotive seating and diaper applications. Processes for forming the corrugated fastening strip area also disclosed.
    Type: Application
    Filed: October 10, 2017
    Publication date: March 29, 2018
    Inventor: Gerald Rocha
  • Publication number: 20180050484
    Abstract: Aspects disclosed herein relate to forming on a substrate fastener elements suitable for use in touch fastener by employing vibration forming methods. The processes described provide for a greater flexibility in manufacturing than prior methods and overcome certain limitations in prior forming techniques. Further, the product made can embody a variety of different configurations suitable for a given application. Employing vibration forming methods, such as ultrasonic forming methods, allows for the use of a wider variety of substrate material than materials used with convention methods of touch fastener formation.
    Type: Application
    Filed: March 15, 2016
    Publication date: February 22, 2018
    Inventor: Gerald Rocha
  • Patent number: 9795194
    Abstract: A fastening strip for touch fasteners is provided which includes a corrugated portion as well as fastening elements. The corrugated portion allows the strip to be bent in a plane perpendicular as well as parallel with the longitudinal axis of the strip such that it may be applied to curved surfaces and remain substantially flat. Fastening elements such as hooks, loops, mushroom-shaped, bulbous and double hooks may be included on both sides of the strip and on the walls of the channels that form the corrugations as well as between the corrugations. The corrugated fastening strips may be useful for automotive seating and diaper applications. Processes for forming the corrugated fastening strip area also disclosed.
    Type: Grant
    Filed: May 22, 2014
    Date of Patent: October 24, 2017
    Inventor: Gerald Rocha
  • Publication number: 20170020236
    Abstract: Embodiments related to a touch fastener and its methods of manufacture and use are disclosed. In one embodiment, the touch fastener may include a substrate with a first portion and a second portion displaceable relative to the first portion. A first fastening element may be formed in the first portion. When the first portion is displaced relative to the second portion, a force and/or moment generated by the displacement may cause the first fastening element to be deployed.
    Type: Application
    Filed: March 31, 2014
    Publication date: January 26, 2017
    Inventor: Gerald Rocha
  • Publication number: 20150272284
    Abstract: Embodiments related to a touch fastener and its methods of manufacture and use are disclosed. In one embodiment, the touch fastener may include a substrate with a first portion and a second portion displaceable relative to the first portion. A first fastening element may be formed in the first portion. When the first portion is displaced relative to the second portion, a force and/or moment generated by the displacement may cause the first fastening element to be deployed.
    Type: Application
    Filed: March 31, 2014
    Publication date: October 1, 2015
    Applicant: Gerald F. Rocha
    Inventors: Gerald Rocha, Stephen Rocha
  • Publication number: 20150076727
    Abstract: Apparatus and process are described for forming projections on a substrate for use as hook-type fasteners in touch fastening systems, wherein vibration energy may be used to soften a substrate which may be positioned between a mold and a source of vibration. The mold may include a plurality of cavities into which the softened substrate may be forced to form the projections. The substrate may comprise a film, sheet, web, composite, laminate, etc. and be useful as an attachment strip for temporary or permanent fastening. The source of vibration may be an ultrasonic horn. The process to form such projections may be operated in a continuous, semi-continuous or intermittent manner.
    Type: Application
    Filed: May 29, 2014
    Publication date: March 19, 2015
    Inventors: Gerald Rocha, Gerald Rocha
  • Publication number: 20140325820
    Abstract: A fastening strip for touch fasteners is provided which includes a corrugated portion as well as fastening elements. The corrugated portion allows the strip to be bent in a plane perpendicular as well as parallel with the longitudinal axis of the strip such that it may be applied to curved surfaces and remain substantially flat. Fastening elements such as hooks, loops, mushroom-shaped, bulbous and double hooks may be included on both sides of the strip and on the walls of the channels that form the corrugations as well as between the corrugations. The corrugated fastening strips may be useful for automotive seating and diaper applications. Processes for forming the corrugated fastening strip area also disclosed.
    Type: Application
    Filed: May 22, 2014
    Publication date: November 6, 2014
    Inventor: GERALD ROCHA
  • Publication number: 20140264996
    Abstract: Apparatus and process are described for forming projections on a substrate for use as hook-type fasteners in touch fastening systems, wherein vibration energy may be used to soften a substrate which may be positioned between a mold and a source of vibration. The mold may include a plurality of cavities into which the softened substrate may be forced to form the projections. The substrate may comprise a film, sheet, web, composite, laminate, etc. and be useful as an attachment strip for temporary or permanent fastening. The source of vibration may be an ultrasonic horn. The process to form such projections may be operated in a continuous, semi-continuous or intermittent manner.
    Type: Application
    Filed: May 29, 2014
    Publication date: September 18, 2014
    Inventor: GERALD ROCHA