Patents by Inventor Gerald Schall

Gerald Schall has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11821049
    Abstract: A waste gate component for a turbo charger made of a ferritic steel including C, Cr, Ni, Nb, V, Mn, and optionally Si, and Ti as main alloying elements.
    Type: Grant
    Filed: July 28, 2017
    Date of Patent: November 21, 2023
    Assignee: BorgWarner Inc.
    Inventors: Gerald Schall, Ingo Dietrich, Volker Paul, Nico Kanoffsky
  • Patent number: 11434556
    Abstract: The present disclosure relates to a novel iron-based austenitic alloy for a turbocharger housing and to methods of its preparation.
    Type: Grant
    Filed: October 14, 2019
    Date of Patent: September 6, 2022
    Assignee: BorgWarner Inc.
    Inventors: Gerald Schall, Ingo Dietrich, Andreas Kiefer, Russell Fish
  • Patent number: 11306376
    Abstract: The present invention relates to a waste gate component for a turbo charger comprising an alloy comprising about 30 to about 42 wt.-% Ni, about 15 to about 28 wt.-% Cr, about 1 to about 5 wt.-% Cr, about 1 to about 4 wt.-% Ti, and at least about 20 wt.-% Fe, and to processes for preparing such a waste gate component.
    Type: Grant
    Filed: December 7, 2016
    Date of Patent: April 19, 2022
    Assignee: BorgWarner Inc.
    Inventors: Gerald Schall, Melanie Gabel, Stephan Weniger
  • Patent number: 11214852
    Abstract: Turbocharger components comprising a relatively light-weight nicked-based superalloy having an amount of ??-phase domains that is greater than 40% after aging the component at 1000° C. for 300 hours.
    Type: Grant
    Filed: February 2, 2018
    Date of Patent: January 4, 2022
    Assignee: BorgWarner Inc.
    Inventors: Gerald Schall, Alexandra Ziegler
  • Patent number: 11111812
    Abstract: A turbine arrangement for an exhaust gas turbocharger includes a turbine housing, a turbine wheel that is arranged in the turbine housing and has an axis of rotation, and a variable turbine geometry arrangement (VTG arrangement). The VTG arrangement includes a bearing ring, a disc, multiple vanes rotatably mounted in the bearing ring, and a contour sleeve that is coupled with the disc. The turbine housing comprises an axial stop, against which the contour sleeve stops in order to secure the VTG arrangement in an axial direction within the turbine housing.
    Type: Grant
    Filed: December 17, 2018
    Date of Patent: September 7, 2021
    Assignee: BorgWarner Inc.
    Inventors: Thomas Ramb, Gerald Schall
  • Publication number: 20200332674
    Abstract: A turbine arrangement for an exhaust gas turbocharger includes a turbine housing, a turbine wheel that is arranged in the turbine housing and has an axis of rotation, and a variable turbine geometry arrangement (VTG arrangement). The VTG arrangement includes a bearing ring, a disc, multiple vanes rotatably mounted in the bearing ring, and a contour sleeve that is coupled with the disc. The turbine housing comprises an axial stop, against which the contour sleeve stops in order to secure the VTG arrangement in an axial direction within the turbine housing.
    Type: Application
    Filed: December 17, 2018
    Publication date: October 22, 2020
    Inventors: Thomas RAMB, Gerald SCHALL
  • Publication number: 20200115784
    Abstract: The present disclosure relates to a novel iron-based austenitic alloy for a turbocharger housing and to methods of its preparation.
    Type: Application
    Filed: October 14, 2019
    Publication date: April 16, 2020
    Inventors: Gerald SCHALL, Ingo DIETRICH, Andreas KIEFER, Russell FISH
  • Publication number: 20200024703
    Abstract: A nickel- and chrome-rich highly heat-resistant, austenitic iron based alloy. The alloy exhibits an improved fine dendritic carbide structure and can withstand repeated thermal elongation and strain which is particularly important for an exhaust-gas turbocharger component exposed to exhaust gas flow, such as a turbine housing. The alloy also guarantees very good thermo-mechanical fatigue (TMF) loading performance. A thermal cracking problem of the component is significantly reduced. The alloy is influenced by the relationship between the elements nickel, niobium, cerium and vanadium. The invention further concerns a method for prevention of crack formation and for minimizing oxidization in a turbocharger turbine housing.
    Type: Application
    Filed: February 27, 2018
    Publication date: January 23, 2020
    Inventors: Gerald SCHALL, Ingo DIETRICH
  • Publication number: 20200010932
    Abstract: Turbocharger components comprising a relatively light-weight nicked-based superalloy having an amount of ??-phase domains that is greater than 40% after aging the component at 1000° C. for 300 hours.
    Type: Application
    Filed: February 2, 2018
    Publication date: January 9, 2020
    Inventors: Gerald SCHALL, Alexandra ZIEGLER
  • Patent number: 10309404
    Abstract: An exhaust-gas turbocharger (1) having a compressor (2) which has a compressor housing (3); a turbine (4) which has a turbine housing (5); and a compressor-side and/or turbine-side charge pressure regulating device (6) which has a shut-off element (7) which opens or closes a flow opening (9). The shut-off element (7) is in the form of a slide which is mounted on a guide (8) so as to be longitudinally displaceable along a longitudinal central line (LM8) of the guide (8), and the flow opening (9) is arranged at least substantially at a right angle (?) with respect to the longitudinal central line (LM8) of the guide (8).
    Type: Grant
    Filed: March 25, 2014
    Date of Patent: June 4, 2019
    Assignee: BorgWarner Inc.
    Inventors: Michael Stilgenbauer, Gerald Schall, Rolf Sauerstein, Roman Koenig, Matthias Ruh
  • Publication number: 20190153557
    Abstract: A waste gate component for a turbo charger made of a ferritic steel including C, Cr, Ni, Nb, V, Mn, and optionally Si, and Ti as main alloying elements.
    Type: Application
    Filed: July 28, 2017
    Publication date: May 23, 2019
    Inventors: Gerald SCHALL, Ingo DIETRICH, Volker PAUL, Nico KANOFFSKY
  • Patent number: 10280835
    Abstract: An exhaust-gas turbocharger (1), with a turbine housing (2) which has a turbine housing inlet (8) and a turbine housing outlet (9) for exhaust gas, and which has a wastegate duct (45) between the turbine housing inlet (8) and the turbine housing outlet (9), and a flap arrangement (33) comprising a pivotable flap lever (35), a flap plate (34), which is connected to the flap lever (35), for opening and closing the wastegate duct, and having a spring element (37) which is arranged between the flap lever (35) and a disc (36) fastened to the flap plate (34). The spring element (17) has an outer circumferential region (23) which is supported on a sliding contact surface (42), which is of curved form, of the disc (36).
    Type: Grant
    Filed: November 16, 2017
    Date of Patent: May 7, 2019
    Assignee: BorgWarner Inc.
    Inventors: Michael Stilgenbauer, Matthias Ruh, Gerald Schall
  • Patent number: 10240608
    Abstract: A TiAl alloy comprising the elements C, Si, B, Al and Ti, wherein a C fraction is ?0.5 wt %, an Si fraction is 0.05-2.5 wt %, a B fraction is ?0.4 wt % and an Al fraction is 25-43 wt %, in each case in relation to the total weight of the alloy.
    Type: Grant
    Filed: February 3, 2015
    Date of Patent: March 26, 2019
    Assignee: BorgWarner Inc.
    Inventors: Gerald Schall, Daniela Cempirkova, Steffen Bereswill, Frank Scherrer, Menno Roder, Juergen Strelbitski, Michael Loewenberg, Adnan Adilovic, Dominik Kuss, Stefan Eisinger, Achim Klein
  • Publication number: 20190003020
    Abstract: The present invention relates to a waste gate component for a turbo charger comprising an alloy comprising about 30 to about 42 wt.-% Ni, about 15 to about 28 wt.-% Cr, about 1 to about 5 wt.-% Cr, about 1 to about 4 wt.-% Ti, and at least about 20 wt.-% Fe, and to processes for preparing such a waste gate component.
    Type: Application
    Filed: December 7, 2016
    Publication date: January 3, 2019
    Inventors: Gerald SCHALL, Melanie GABEL, Stephan WENIGER
  • Patent number: 10138733
    Abstract: A process for producing a turbine rotor (1), which has, as joining partners, a turbine wheel (2) made of TiAl and a shaft (3) produced from steel, with the following process steps: providing the turbine wheel (2); providing a solder; providing the shaft (3); and connecting the turbine wheel (2) and the shaft (3) by electron beam soldering by means of an electron beam (5).
    Type: Grant
    Filed: October 22, 2013
    Date of Patent: November 27, 2018
    Assignee: BorgWarner Inc.
    Inventors: Frank Scherrer, Menno Roder, Gerald Schall, Juergen Strelbitski, Michael Loewenberg, Stefan Eisinger, Adnan Adilovic, Dominik Kuss
  • Patent number: 10001012
    Abstract: A turbine wheel (1) of an exhaust-gas turbocharger (2), formed from a titanium aluminide material, having a wheel back (7) which is of closed configuration as viewed from an axial direction (A) and which has an outer contour (17), a hub (3) which extends from the wheel back (7) and which tapers along the axial direction (A), and a multiplicity of turbine blades (4) which extend from the wheel back (7) and from the hub (3) and which blades extend outward in a radial direction (R), as far as a connection region outer diameter (DAB) at least in a connection region (5). The wheel back (7) has, in an outer region (11) adjoining the connection region (5), a wheel back outer diameter (DRR) which is greater than or equal to the connection region outer diameter (DAB).
    Type: Grant
    Filed: March 25, 2014
    Date of Patent: June 19, 2018
    Assignee: BorgWarner Inc.
    Inventors: Frank Scherrer, Menno Roder, Gerald Schall, Juergen Strelbitski, Michael Loewenberg, Stefan Eisinger, Adnan Adilovic, Achim Klein
  • Publication number: 20180073425
    Abstract: An exhaust-gas turbocharger (1), with a turbine housing (2) which has a turbine housing inlet (8) and a turbine housing outlet (9) for exhaust gas, and which has a wastegate duct (45) between the turbine housing inlet (8) and the turbine housing outlet (9), and a flap arrangement (33) comprising a pivotable flap lever (35), a flap plate (34), which is connected to the flap lever (35), for opening and closing the wastegate duct, and having a spring element (37) which is arranged between the flap lever (35) and a disc (36) fastened to the flap plate (34). The spring element (17) has an outer circumferential region (23) which is supported on a sliding contact surface (42), which is of curved form, of the disc (36).
    Type: Application
    Filed: November 16, 2017
    Publication date: March 15, 2018
    Inventors: Michael Stilgenbauer, Matthias Ruh, Gerald Schall
  • Patent number: 9869238
    Abstract: An exhaust-gas turbocharger (1), with: a turbine housing (2) which has a turbine housing inlet (8) and a turbine housing outlet (9) for exhaust gas, and which has a wastegate duct between the turbine housing inlet (8) and the turbine housing outlet (9), and a flap arrangement (10) comprising a pivotable flap lever (12), a flap plate (11), which is connected to the flap lever (12), for opening and closing the wastegate duct, and having a spring element (17) which is arranged between the flap lever (12) and a disc (18) fastened to the flap plate (11). The spring element (17) has an outer circumferential region (23) which is supported on a sliding contact surface (20), which is of curved form, of the flap lever (12).
    Type: Grant
    Filed: July 3, 2013
    Date of Patent: January 16, 2018
    Assignee: BorgWarner Inc.
    Inventors: Michael Stilgenbauer, Matthias Ruh, Gerald Schall
  • Publication number: 20170370003
    Abstract: A turbocharger compressor wheel with an aluminum proportion of at least 50 atom percent, produced by. etching a turbine wheel base body using an alkaline etchant to produce a specific etch pitting consisting of nano pores and micropores and chemical deposition of a nickel-phosphorous protective layer (19) onto the etched base body surface.
    Type: Application
    Filed: January 21, 2016
    Publication date: December 28, 2017
    Inventors: Gerald SCHALL, Daniela CEMPIRKOVA, Hermann H. URLBERGER, Alexander DONCHEV
  • Publication number: 20170167497
    Abstract: A TiAl alloy comprising the elements C, Si, B, Al and Ti, wherein a C fraction is ?0.5 wt %, an Si fraction is 0.05-2.5 wt %, a B fraction is ?0.4 wt % and an Al fraction is 25-43 wt %, in each case in relation to the total weight of the alloy.
    Type: Application
    Filed: February 3, 2015
    Publication date: June 15, 2017
    Inventors: Gerald SCHALL, Daniela CEMPIRKOVA, Steffen BERESWILL, Frank SCHERRER, Menno RODER, Juergen STRELBITSKI, Michael LOEWENBERG, Adnan ADILOVIC, Dominik KUSS, Stefan EISINGER, Achim KLEIN