Abstract: A control methodology for an engine-driven electric machine of a hybrid vehicle electrical system for enabling continued operation of the vehicle electrical system under failure mode conditions that require or result in disconnection of the battery pack from the electrical system. At the onset of a fault condition requiring battery disconnection, the electric machine is controlled to drive the battery pack current toward zero before disconnecting the battery pack. Once the battery pack is disconnected, whether by relay or fuse, the electric machine is controlled to maintain the bus voltage of the electrical system at a specified value. In both operating modes, the electric machine is controlled based on a synchronous vector current command that is determined directly as a function of the control objective (zero battery pack current or maintaining bus voltage) for improved response time compared to a traditional torque-based control.

Abstract: A method of determining the available energy of a battery provides for measuring first and second open circuit voltage of the battery with a change of energy level occurring therebetween. The two open circuit voltages are correlated to a state of charge level and the measured amount of change of energy is divided by the change of the state of charge.

Abstract: A control methodology for an engine-driven electric machine of a hybrid vehicle electrical system for enabling continued operation of the vehicle electrical system under failure mode conditions that require disconnection of the battery pack from the electrical system. At the onset of a failure mode condition requiring disconnection of the battery pack, the electric machine is operated as a generator and controlled in accordance with a first mode of operation such that its output substantially matches the instant electrical load requirements of the vehicle without supplying charging current to the battery pack. When the battery pack current falls below a near-zero threshold, a relay is activated to disconnect the battery pack from the electrical system, and the electric machine is then controlled in accordance with a second mode of operation for maintaining the operating voltage of the electrical system at a specified value.

Abstract: A control methodology for an engine-driven electric machine of a hybrid vehicle electrical system for enabling continued operation of the vehicle electrical system under failure mode conditions that require or result in disconnection of the battery pack from the electrical system. At the onset of a fault condition requiring battery disconnection, the electric machine is controlled to drive the battery pack current toward zero before disconnecting the battery pack. Once the battery pack is disconnected, whether by relay or fuse, the electric machine is controlled to maintain the bus voltage of the electrical system at a specified value. In both operating modes, the electric machine is controlled based on a synchronous vector current command that is determined directly as a function of the control objective (zero battery pack current or maintaining bus voltage) for improved response time compared to a traditional torque-based control.

Abstract: A method for determining the optimum fuel injection timing angle in a CI engine provided with means disposed in one or more cylinders for measuring Indicated Mean Effective Pressure. The pressure level during the power stroke of a piston is a direct correlate of engine torque being generated, and the timing of fuel injection can increase or decrease the amount of torque. Thus, maximum torque can be obtained by optimizing the timing of fuel injection. An algorithm in the ECM varies the timing of fuel injection in a narrow range until a IMEP maximum is achieved, which timing is then retained and employed until the engine operating conditions change. Thus, the invention can optimize fuel economy by optimizing the torque obtained from each injection of fuel into the cylinders.

Abstract: A method for determining the optimum fuel injection timing angle in a CI engine provided with means disposed in one or more cylinders for measuring Indicated Mean Effective Pressure. The pressure level during the power stroke of a piston is a direct correlate of engine torque being generated, and the timing of fuel injection can increase or decrease the amount of torque. Thus, maximum torque can be obtained by optimizing the timing of fuel injection. An algorithm in the ECM varies the timing of fuel injection in a narrow range until a IMEP maximum is achieved, which timing is then retained and employed until the engine operating conditions change. Thus, the invention can optimize fuel economy by optimizing the torque obtained from each injection of fuel into the cylinders.

Abstract: Disclosed herein are fuel reformers utilizing dew point plateau process control and methods of using the same. In one embodiment the fuel reformer can comprise a mixing zone capable of receiving a fuel mixture, a reforming zone disposed downstream from the mixing zone, an exhaust zone disposed downstream from the in operable communication with the reforming zone, a temperature sensor, and a system controller connected in operable communication with the temperature sensor. The temperature sensor can be disposed in fluid communication with the exhaust zone and capable of measuring a gas temperature of the gas stream, or in fluid communication with the mixing zone and capable of measuring a mixture temperature of the fuel mixture. The system controller can be capable of adjusting an operating variable of the fuel reformer and determining a dew point plateau temperature.

Abstract: An Engine Control Module includes an electronic controller for controlling the position of an EGR valve, the timing of opening and closing of the engine combustion valves, and the timing of the individual cylinder fuel injectors of an engine. Each engine cylinder includes a pressure sensor. Peak cylinder pressure is sent to the ECM during each firing cycle. The ECM is programmed with required maximum percentages of EGR and optimal combustion valve timing for each engine operating condition, and sets the EGR valve and/or the camshaft phaser accordingly to adjust combustion in all the engine cylinders. The ECM also compares the measured peak pressure for each cylinder and adjusts the timing of fuel injection for the next firing cycle to trim the measured peak pressure in each cylinder to a predetermined level at or below the maximum allowable peak firing pressure for the engine.

Abstract: A method for compensating fuel injection timing when a torque signal or throttle command indicates that a transient operation is about to transpire. The control adjusts the fuel injection timing in advance of the transient operation to prevent loss of torque due to change in combustion phase position. During engine operation in pre-mix mode of combustion, rapid changes in fueling quantity can affect the combustion angle as well as the temperature in the combustion chamber, causing late or early combustion phasing. The present invention anticipates a change in combustion phasing by sensing a change in demanded fueling rate. The Engine Control Module (ECM) then applies a nest of algorithms to advance fuel injection timing during acceleration or to shorten ignition delay for deceleration by retarding fuel injection timing. As the engine returns to steady state operation, the compensation in injection timing is progressively reduced to zero.

Abstract: An Engine Control Module includes an electronic controller for controlling the position of an EGR valve, the timing of opening and closing of the engine combustion valves, and the timing of the individual cylinder fuel injectors of an engine. Each engine cylinder includes a pressure sensor. Peak cylinder pressure is sent to the ECM during each firing cycle. The ECM is programmed with required maximum percentages of EGR and optimal combustion valve timing for each engine operating condition, and sets the EGR valve and/or the camshaft phaser accordingly to adjust combustion in all the engine cylinders. The ECM also compares the measured peak pressure for each cylinder and adjusts the timing of fuel injection for the next firing cycle to trim the measured peak pressure in each cylinder to a predetermined level at or below the maximum allowable peak firing pressure for the engine.

Abstract: A method of determining the available energy of a battery provides for measuring first and second open circuit voltage of the battery with a change of energy level occurring therebetween. The two open circuit voltages are correlated to a state of charge level and the measured amount of change of energy is divided by the change of the state of charge.

Abstract: A reformer system comprising a hydrocarbon reformer; a fuel supply system; an air supply system; a hydrogen sensor disposed in a reformate exhaust stream from the reformer; and a reformer controller for receiving input from the hydrogen sensor and setting the flow values for fuel and air to provide a desired O/C ratio in the reformate stream. A protocol of varying fueling rates is run in which a calibration relating hydrogen sensor values to O/C ratio is generated and is programmed into the controller. From this calibration, a fueling rate is selected which provides an O/C ratio within a predetermined range. The reformer system is especially useful for regeneration of a nitrogen oxides trap in a diesel exhaust system. The calibration protocol may be run during engine operation and can adjust the fueling rate when different diesel fuel mixtures are presented.

Abstract: A hybrid electric vehicle includes an internal combustion engine, a multi-speed automatic transmission, and an electric machine operable in a motoring mode and a generating mode. A compound planetary gear set operatively couples the engine, transmission and electric machine. The electric machine is operable during periods of vehicle launch to provide a reaction torque for the planetary gearset such that torque is supplied to the input of the transmission and the reaction torque energy is converted to electrical energy for storage in a vehicle battery pack battery. The method employs a combination of open loop torque control and closed loop speed controls responsive to rotational parameters of the vehicle drivetrain including engine speed, electric machine rotor speed and transmission input speed to control the generator torque of the electric machine to thereby produce the reaction torque for accelerating the vehicle and for producing electrical power during the vehicle launch.

Abstract: An optical sensor has a gap for a toothed modulator wheel and accurately aligned optical fibers on either side of the gap. The fibers form a U-shape to allow compact sensor design. The sensor is fabricated by inserting a single optical fiber in a mold and supporting the fiber in a U-shape such that the bottom of the U bend includes a straight portion. A thermosetting material is molded around the fiber to form a body and encapsulsate the fiber. A gap is formed by excluding or removing the resin from the region of the straight portion. A part of the straight portion of the fiber at the gap is removed so that the remaining spaced ends are inherently aligned across the gap.

Abstract: Apparatus for sensing the timing of peak combustion pressure in an internal combustion engine includes a capacitive piezoelectric element adapted for flexure in response to variations in combustion chamber pressure and connected in parallel with a first resistance, a constant current generator connected to establish a predetermined voltage across the first resistance and thereby across the piezoelectric element when the capacitance of the latter remains constant, a second resistance, a source of the predetermined voltage, and an operational amplifier effective to compare the voltage across the piezoelectric element with the predetermined voltage and source or sink current through the second resistance to maintain the predetermined voltage across the piezoelectric element. The output voltage of the operational amplifier is an analog of the current through the second resistance and thus of the rate of change of capacitance of the piezoelectric element.

Abstract: In a transmission mechanism having an actuator member which is movable to adjust the speed ratio of the transmission, the rate of movement of the actuator member is controlled to provide a desired overall response function. When the ratio error is less than a reference value, the actuator rate of movement is controlled as a function of speed ratio such that the overall rate of change of ratio produces stable response. When the ratio error is at or greater than the reference value, the actuator rate of movement is controlled as a function of ratio error such that the overall rate of change of ratio produces fast response consistant with driveability.

Abstract: A fault indicator for a motor vehicle battery charging system of the type in which a diode-rectified alternating current generator supplies charging current to the vehicle battery and supplies other loads on the vehicle. The fault indicator is capable of detecting certain faults in the diode-rectified alternator and is capable of detecting certain faults in the generator voltage regulating system. The fault indicator system utilizes current difference operational amplifiers, one of which is connected to detect sharp negative voltage transitions caused by certain faults in the system. The fault indicator also has Zener diodes connected to provide an indication of faults that cause abnormally low or high voltage outputs of the diode-rectified alternator such as an open or shorted voltage regulator.