Patents by Inventor Gerard DEMOTT

Gerard DEMOTT has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11945745
    Abstract: The present disclosure relates to mineral wool compositions and articles, as well as methods for manufacturing mineral wool compositions and articles.
    Type: Grant
    Filed: February 23, 2018
    Date of Patent: April 2, 2024
    Assignee: Knauf Insulation SPRL
    Inventors: Gerard Demott, Mitja Oresnik
  • Patent number: 11814311
    Abstract: The invention relates to a material feeding system (1) for a melter comprising: (i) a substantially horizontal feeding barrel (5) designed to feed solid material through the melter wall (9) into the melt (11) contained in the said melter, and arranged below the level (13) of the melt (11) contained in the melter (30), (ii) said feeding barrel (5) comprising a material input opening (15) and material output opening (17), the material output opening (17) leading into the melt (11) contained in the melter (30), said feeding barrel (5) comprising an internal feeder (20) designed to push solid material (7) loaded through the material input opening (15), in the direction of the longitudinal barrel axis (6) toward the material output opening (17), the end of the internal feeder (20) on the material output side extending at a minimum at a distance from the internal melter surface (19) of two (2) to ten (10) times the diameter of the feeding barrel (5), preferably three (3) to eight (8) times the diameter of the feedi
    Type: Grant
    Filed: September 26, 2022
    Date of Patent: November 14, 2023
    Inventors: Gerard Demott, Bostjan Marolt, David Ducarme
  • Publication number: 20230202898
    Abstract: Continuous basalt fibers are produced by melting basalt rock in a submerged combustion melter, and by forming said melt into continuous basalt fibers.
    Type: Application
    Filed: November 29, 2022
    Publication date: June 29, 2023
    Inventors: Gerard Demott, Bostjan MAROLT, David DUCARME
  • Patent number: 11685687
    Abstract: Mineral wool fibers having a mineral wool fiber composition are manufactured by introducing batch materials into a melter, melting the mineral batch materials in the melter to provide a melt and fiberizing the melt to form the mineral wool fibers. The batch materials comprise i) fibers having a first batch material composition which is different from the mineral wool fiber composition and consisting of scrap fibers which have broken at a bushing producing continuous fibers; and ii) one of more additional mineral batch materials.
    Type: Grant
    Filed: June 15, 2021
    Date of Patent: June 27, 2023
    Assignee: Knauf Insulation SPRL
    Inventors: Gerard Demott, Mitja Oresnik
  • Patent number: 11680004
    Abstract: A submerged combustion melter is arranged with a melting chamber, which may be cylindrical, and at least five submerged combustion burners.
    Type: Grant
    Filed: May 9, 2019
    Date of Patent: June 20, 2023
    Inventors: Gerard Demott, Bostjan Marolt, Randy Etzkorn, David Ducarme
  • Patent number: 11639311
    Abstract: High alumina cement is produced in a submerged combustion melter, cooled and ground.
    Type: Grant
    Filed: November 21, 2019
    Date of Patent: May 2, 2023
    Inventors: Gerard Demott, Bostjan Marolt, David Ducarme
  • Publication number: 20230097469
    Abstract: The invention relates to a material feeding system (1) for a melter comprising: (i) a substantially horizontal feeding barrel (5) designed to feed solid material through the melter wall (9) into the melt (11) contained in the said melter, and arranged below the level (13) of the melt (11) contained in the melter (30), (ii) said feeding barrel (5) comprising a material input opening (15) and material output opening (17), the material output opening (17) leading into the melt (11) contained in the melter (30), said feeding barrel (5) comprising an internal feeder (20) designed to push solid material (7) loaded through the material input opening (15), in the direction of the longitudinal barrel axis (6) toward the material output opening (17), the end of the internal feeder (20) on the material output side extending at a minimum at a distance from the internal melter surface (19) of two (2) to ten (10) times the diameter of the feeding barrel (5), preferably three (3) to eight (8) times the diameter of the feedi
    Type: Application
    Filed: September 26, 2022
    Publication date: March 30, 2023
    Inventors: Gerard DEMOTT, Bostjan MAROLT, David DUCARME
  • Publication number: 20230079212
    Abstract: The present invention relates to a process for producing a boron containing glass, comprising melting raw materials including boron compounds in a submerged combustion melter (11), withdrawing flue gases from said melter and recovering heat from said flue gases in appropriate heat recovery equipment prior to release into the environment.
    Type: Application
    Filed: November 7, 2022
    Publication date: March 16, 2023
    Inventors: Gerard Demott, Bostjan MAROLT, Randy ETZKORN, David DUCARME
  • Publication number: 20220355351
    Abstract: The invention relates to a glass melting process comprising melting glass cullet in a submerged combustion melter comprising at least one submerged burner, under oxidizing conditions, wherein the glass cullet comprises increased levels of contaminants.
    Type: Application
    Filed: July 20, 2022
    Publication date: November 10, 2022
    Inventors: Gerard DEMOTT, Bostjan MAROLT, David DUCARME
  • Publication number: 20220185714
    Abstract: Fly ash and/or rice husk ash is molten in a submerged combustion melter, possibly together with fluxing agent and/or further vitrifiable material, and vitrified upon cooling.
    Type: Application
    Filed: December 14, 2021
    Publication date: June 16, 2022
    Inventors: Gerard DEMOTT, Bostjan MAROLT, David DUCARME
  • Patent number: 11192819
    Abstract: Mineral wool fibers having a mineral wool fiber composition are manufactured by introducing batch materials into a melter, melting the mineral batch materials in the melter to provide a melt and fiberizing the melt to form the mineral wool fibers. The batch materials comprise i) fibers having a first batch material composition which is different from the mineral wool fiber composition and consisting of scrap fibers which have broken at a bushing producing continuous fibers; and ii) one of more additional mineral batch materials.
    Type: Grant
    Filed: February 23, 2018
    Date of Patent: December 7, 2021
    Assignee: Knauf Insulation SPRL
    Inventors: Gerard Demott, Mitja Oresnik
  • Patent number: 11186511
    Abstract: The invention relates to a submerged combustion burner (1) and to a melter comprising submerged combustion burners (1). The burner comprises at least one oxidant feeding tube, at least one fuel feeding tube, a burner head having a peripheral envelope, the fuel and oxidant feeding tubes abutting against the burner head, at least two, preferably at least three, peripheral outward directed nozzles, each of the nozzles having a nozzle outlet, the nozzle outlets being arranged on a peripheral line on the peripheral envelope of the burner head, the nozzle outlet axis being inclined by an angle of 5 to 30° to the horizontal, and the nozzles practiced in the burner head being connected to the oxidant feeding tube and to the fuel feeding tube.
    Type: Grant
    Filed: January 2, 2020
    Date of Patent: November 30, 2021
    Inventors: Gerard Demott, Bostjan Marolt, David Ducarme
  • Publication number: 20210309563
    Abstract: Mineral wool fibers having a mineral wool fiber composition are manufactured by introducing batch materials into a melter, melting the mineral batch materials in the melter to provide a melt and fiberizing the melt to form the mineral wool fibers. The batch materials comprise i) fibers having a first batch material composition which is different from the mineral wool fiber composition and consisting of scrap fibers which have broken at a bushing producing continuous fibers; and ii) one of more additional mineral batch materials.
    Type: Application
    Filed: June 15, 2021
    Publication date: October 7, 2021
    Inventors: Gerard Demott, Mitja Oresnik
  • Publication number: 20210261455
    Abstract: Fly ash and/or rice husk ash is molten in a submerged combustion melter, possibly together with fluxing agent and/or further vitrifiable material, and vitrified upon cooling.
    Type: Application
    Filed: May 9, 2021
    Publication date: August 26, 2021
    Inventors: Gerard Demott, Bostjan Marolt, David Ducarme
  • Publication number: 20210139369
    Abstract: The present disclosure relates to mineral wool compositions and articles, as well as methods for manufacturing mineral wool compositions and articles.
    Type: Application
    Filed: February 23, 2018
    Publication date: May 13, 2021
    Inventors: Gerard DEMOTT, Mitja ORESNIK
  • Publication number: 20210094862
    Abstract: Fly ash and/or rice husk ash is molten in a submerged combustion melter, possibly together with fluxing agent and/or further vitrifiable material, and vitrified upon cooling.
    Type: Application
    Filed: December 14, 2020
    Publication date: April 1, 2021
    Inventors: Gerard DEMOTT, Bostjan MAROLT, David DUCARME
  • Publication number: 20210039980
    Abstract: A method of recycling a composite material which comprises a mineral portion maintained within a thermoset resin, wherein the thermoset resin makes up at least 30 wt % of the composite material; and wherein the mineral portion makes up at least 30 wt % of the composite material comprises: introducing the composite material in granulated form into a mineral melt in a submerged combustion melter; providing additional heat energy to the mineral melt by combustion of the thermoset resin of the composite material within the mineral melt; and melting and incorporating the mineral portion of the composite material in the mineral melt by heat transfer from the mineral melt.
    Type: Application
    Filed: February 6, 2019
    Publication date: February 11, 2021
    Inventors: Mitja ORESNIK, Gerard DEMOTT
  • Publication number: 20200325055
    Abstract: Continuous basalt fibers are produced by melting basalt rock in a submerged combustion melter, and by forming said melt into continuous basalt fibers.
    Type: Application
    Filed: April 26, 2020
    Publication date: October 15, 2020
    Inventors: Gerard DEMOTT, Bostjan MAROLT, David DUCARME
  • Patent number: 10781126
    Abstract: The invention relates to a submerged combustion burner (1) and to a melter comprising submerged combustion burners (1). The burner comprises a substantially parallelepipedic body, the melt oriented face of which shows a longitudinal slot, two opposite walls of the slot comprising a series of nozzles each supplied separately with fuel and oxygen containing gas. The slot advantageously shows a narrow opening comprised between 10 and 30 mm, preferably between 15 and 25 mm, most preferably about 20 mm. The burner is advantageously made of steel plates, preferably high temperature resistant steel. The walls of the slot as well as the melt oriented face of the burner are advantageously cooled.
    Type: Grant
    Filed: January 27, 2016
    Date of Patent: September 22, 2020
    Inventors: Gerard Demott, Bostjan Marolt, David Ducarme
  • Publication number: 20200270160
    Abstract: The present invention relates to a process for producing a boron containing glass, comprising melting raw materials including boron compounds in a submerged combustion melter (11), withdrawing flue gases from said melter and recovering heat from said flue gases in appropriate heat recovery equipment prior to release into the environment.
    Type: Application
    Filed: February 28, 2020
    Publication date: August 27, 2020
    Inventors: Gerard DEMOTT, Bostjan MAROLT, Randy ETZKORN, David DUCARME