Abstract: Fuel cell components provide fuel cells on a flexible sheet that defines a wall of a flexible plenum. An external support structure limits expansion of the plenum in response to forces exerted by a pressurized reactant. The external support structure may comprise a portion of a housing of a portable device. Cathodes of the fuel cells may be accessible from an outside of the flexible sheet and exposed to ambient air while anodes of the fuel cell are accessible from an inside of the flexible sheet and exposed to a fuel, such as hydrogen gas.

Abstract: An electrochemical cell structure has an electrical current-carrying structure which, at least in part, underlies an electrochemical reaction layer. The cell comprises an ion exchange membrane with a catalyst layer on each side thereof. The ion exchange membrane may comprise, for example, a proton exchange membrane. Some embodiments of the invention provide electrochemical cell layers which have a plurality of individual unit cells formed on a sheet of ion exchange membrane material.

Abstract: A hydrogen source comprises a first hydrogen reservoir for containing hydrogen in a first form and a second hydrogen reservoir for containing hydrogen in a second form different from the first form. The hydrogen source comprises a means for converting hydrogen from the first form to hydrogen gas and transferring the hydrogen gas from the first hydrogen reservoir to the second hydrogen reservoir. An interface is provided for transferring hydrogen from the second hydrogen reservoir to a hydrogen reservoir in a portable device. The interface comprises a fluidic coupling. The hydrogen source may be used to provide hydrogen fuel to a wide range of portable devices.

Abstract: A method for refilling a hydrogen reservoir comprising a first hydrogen-storing material comprises establishing a fluid connection between the hydrogen reservoir and a cartridge containing a second hydrogen-storing material. The second hydrogen-storing material releases hydrogen at a pressure sufficient to charge the first hydrogen-storing material. Some embodiments involve heating the second hydrogen-storing material and/or allowing heat to flow between the first and second hydrogen-storing materials.

Abstract: A hydrogen source comprises a first hydrogen reservoir for containing hydrogen in a first form and a second hydrogen reservoir for containing hydrogen in a second form different from the first form. The hydrogen source comprises a means for converting hydrogen from the first form to hydrogen gas and transferring the hydrogen gas from the first hydrogen reservoir to the second hydrogen reservoir. An interface is provided for transferring hydrogen from the second hydrogen reservoir to a hydrogen reservoir in a portable device. The interface comprises a fluidic coupling. The hydrogen source may be used to provide hydrogen fuel to a wide range of portable devices.

Abstract: A method for refilling a hydrogen reservoir comprising a first hydrogen-storing material comprises establishing a fluid connection between the hydrogen reservoir and a cartridge containing a second hydrogen-storing material. The second hydrogen-storing material releases hydrogen at a pressure sufficient to charge the first hydrogen-storing material. Some embodiments involve heating the second hydrogen-storing material and/or allowing heat to flow between the first and second hydrogen-storing materials.

Abstract: An electrochemical cell structure has an electrical current-carrying structure which, at least in part, underlies an electrochemical reaction layer. The cell comprises an ion exchange membrane with a catalyst layer on each side thereof. The ion exchange membrane may comprise, for example, a proton exchange membrane. Some embodiments of the invention provide electrochemical cell layers which have a plurality of individual unit cells formed on a sheet of ion exchange membrane material.

Abstract: A method for providing hydrogen to a hydrogen-powered device comprises providing a buffer connected to supply hydrogen to the device. The buffer is filled with hydrogen by coupling the buffer to a cartridge containing a predetermined quantity of hydrogen. The hydrogen in the cartridge may be stored in a form having a higher energy density than the hydrogen in the buffer. Systems comprising hydrogen-powered devices that include such buffers are also described.

Abstract: An electrochemical cell structure has an electrical current-carrying structure which, at least in part, underlies an electrochemical reaction layer. The cell comprises an ion exchange membrane with a catalyst layer on each side thereof. The ion exchange membrane may comprise, for example, a proton exchange membrane. Some embodiments of the invention provide electrochemical cell layers which have a plurality of individual unit cells formed on a sheet of ion exchange membrane material.

Abstract: Thin layers of fuel cells are provided on the housings of portable electrically-powered devices. The fuel cells provide electrical power for the devices. The fuel cell layers can follow contours of the device housings. some embodiments provide fuel plenums between a surface of the housing and a fuel cell layer. The fuel plenum may carry a fuel such as hydrogen gas to fuel cells of the fuel cell layer.

Abstract: The methods include steps for making a fuel cell layer, making a compact chemical reactor with high aspect ratio cavities from components with low aspect ratio cavities, and forming of a high aspect ratio compact chemical reactor using low aspect ratio layers. The methods entail forming at least two process layers; forming a perimeter barrier on at least one side of one of the process layers creating an intermediate assembly with at least one low aspect ratio cavity; repeating the initial steps to create additional intermediate assemblies with at least one low aspect ratio cavity; joining intermediate assemblies to create a compact chemical reactor with high aspect ratio cavities; and joining the compact chemical reactor with high aspect ratio cavities to two reactant plenums to facilitate a transport process between reactant plenums and process layers.

Abstract: A fuel cell layer and methods for making a fuel cell layer comprising at least one fuel cell in communication with first reactant plenum and second reactant plenum, wherein one of the reactant plenums contains oxidant and the other reactant plenum contains fuel. The fuel cell comprises a gas barrier region formed by disposing gas barrier material on a substrate; a second region having a first port formed on the gas barrier; a first gas diffusion electrode having a first seal disposed around the electrode; an electrolyte region formed by disposing electrolyte material on the second region; a fourth region having a second port formed on the electrolyte region; a second gas diffusion electrode having a second seal disposed around the electrode, wherein the second and fourth regions are in communication with the electrolyte region, and the gas barrier region separates the first reactant plenum from the second reactant plenum.

Abstract: One aspect of the invention provides an ion-conducting membrane comprising an ion-conducting region and a non-ion-conducting region. The ion-conducting region is formed by a plurality of ion-conducting passageways that extend through the membrane. The passageways are filled with ion-conducting material and may be surrounded by non-ion conducting material. The membrane may comprise a substrate of non-ion-conducting material that is penetrated by openings, each opening providing a corresponding one of the passageways.

Abstract: One aspect of the invention provides an ion-conducting membrane comprising an ion-conducting region and a non-ion-conducting region. The ion-conducting region is formed by a plurality of ion-conducting passageways that extend through the membrane. The passageways are filled with ion-conducting material and may be surrounded by non-ion conducting material. The membrane may comprise a substrate of non-ion-conducting material that is penetrated by openings, each opening providing a corresponding one of the passageways.

Abstract: The present invention relates to a fuel cell layer with frames with a central axis comprising: at least a first and second unit fuel cell, wherein the first and second unit fuel cells are disposed adjacent each other to form a front side and back side of the fuel cell layer; a front plenum comprising fuel communicating with the front side; and a back oxidant plenum comprising fuel communicating with the back side, and wherein each unit fuel cell comprises: a front and back process layer; a front and back cavity formed between the back process layers and the front process layer of adjacent unit fuel cells; a front perimeter barrier disposed on the back process layer substantially surrounding the back cavity; and a back perimeter barrier disposed on the front process layer substantially surrounding the front cavity and wherein the front cavity is in communication with the front side and the back cavity is in communication with the back side and wherein at least one of process layers facilitates a transport proc

Abstract: One aspect of the invention provides an ion-conducting membrane comprising an ion-conducting region and a non-ion-conducting region. The ion-conducting region is formed by a plurality of ion-conducting passageways that extend through the membrane. The passageways are filled with ion-conducting material and may be surrounded by non-ion conducting material. The membrane may comprise a substrate of non-ion-conducting material that is penetrated by openings, each opening providing a corresponding one of the passageways.

Abstract: A fuel cell has an ion-conducting membrane comprising an ion-conducting region and a non-ion-conducting region. The ion-conducting region is formed by a plurality of ion-conducting passageways that extend through the membrane. The passageways are filled with ion-conducting material and may be surrounded by non-ion conducting material. The membrane may comprise a substrate of non-ion-conducting material that is penetrated by openings, each opening providing a corresponding one of the passageways.

Abstract: One aspect of the invention provides an ion-conducting membrane comprising an ion-conducting region and a non-ion-conducting region. The ion-conducting region is formed by a plurality of ion-conducting passageways that extend through the membrane. The passageways are filled with ion-conducting material and may be surrounded by non-ion conducting material. The membrane may comprise a substrate of non-ion-conducting material that is penetrated by openings, each opening providing a corresponding one of the passageways.

Abstract: The invention is a multiple fuel cell layer structure with numerous fuel cell layers, each fuel cell has an anode, a cathode, a positive end and a negative end, wherein a first fuel cell layer is stacked on top of a second fuel cell layer such that the anode side of the first fuel cell and the anode side of the second fuel cell adjoin, additional fuel cell layers can then be added in a like manner, at least one seal disposed between the adjacent fuel cell layers forming at least one plenum, and a positive and a negative connector is connected to the stack to an outside load such that when fuel is presented to the anode sides of the fuel cell layers and oxidant is presented to the cathode sides of the fuel cell layers current is produced to drive the outside load.