Patents by Inventor Gerard M. Light

Gerard M. Light has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 10851852
    Abstract: A viscous fluid shear device having a housing, a rotor, which is rotatable in the housing, and a wiper that is coupled to the housing. The housing defines a scavenge conduit and a nozzle. Viscous fluid that clings to the circumference of the rotor during operation of the viscous fluid shear device is driven through the nozzle and directed by the wiper into the scavenge conduit.
    Type: Grant
    Filed: November 2, 2018
    Date of Patent: December 1, 2020
    Assignee: BorgWarner Inc.
    Inventors: Gerard M. Light, Jonathan B. Stagg
  • Publication number: 20190136916
    Abstract: A viscous fluid shear device having a housing, a rotor, which is rotatable in the housing, and a wiper that is coupled to the housing. The housing defines a scavenge conduit and a nozzle. Viscous fluid that clings to the circumference of the rotor during operation of the viscous fluid shear device is driven through the nozzle and directed by the wiper into the scavenge conduit.
    Type: Application
    Filed: November 2, 2018
    Publication date: May 9, 2019
    Inventors: Gerard M. Light, Jonathan B. Stagg
  • Publication number: 20160266583
    Abstract: A biased spool valve restrictor member for positioning in the scavenge channel in a viscous fluid fan drive where it can restrict the flow of scavenge pump-out at low fan speed, and thereby improving the ability of the fan drive to engage at such speeds.
    Type: Application
    Filed: March 12, 2015
    Publication date: September 15, 2016
    Inventor: Gerard M. Light
  • Publication number: 20160123409
    Abstract: A viscous fan drive including a fluid valve activated by a bimetal member, and including a clutch disk member and fluid reservoir rotatable at input speed. The fluid reservoir is contained in a reservoir chamber member positioned on the clutch disk member. The bimetal coil member controls the operation of a valve member which in turn controls the passage of fluid into the working chamber for operation of a cooling fan.
    Type: Application
    Filed: November 1, 2014
    Publication date: May 5, 2016
    Inventors: Gerard M. Light, Darin Gwin, Mike Tuttle
  • Publication number: 20160123408
    Abstract: A viscous fan drive including a fluid valve activated by a bimetal strip member, and including a clutch disk member and fluid reservoir rotatable at input speed. The fluid reservoir is contained in a reservoir chamber member positioned on the clutch disk member. The bimetal strip member controls the operation of a valve member which in turn controls the passage of fluid into the working chamber for operation of a cooling fan.
    Type: Application
    Filed: November 1, 2014
    Publication date: May 5, 2016
    Inventors: Gerard M. Light, Darin Gwin, Mike Tuttle
  • Publication number: 20160123410
    Abstract: A viscous fan drive including a fluid valve activated by a bimetal member, and including a clutch disk member and fluid reservoir rotatable at input speed. The fluid reservoir is contained in a reservoir chamber member positioned on the clutch disk member. The bimetal member controls the operation of a valve member in the housing which in turn controls the passage of fluid from a scavenge passageway into the fluid chamber and working chamber for operation of a cooling fan.
    Type: Application
    Filed: November 1, 2014
    Publication date: May 5, 2016
    Inventors: Gerard M. Light, Darin Gwin, Mike Tuttle
  • Patent number: 7963380
    Abstract: A viscous fan drive having improved pumping efficiency from removing fluid from a fluid operating chamber to a fluid reservoir chamber is achieved by providing a wiper element that is located within the radial clearance between the clutch and the housing that effectively seals leakage paths leading (upstream) and trailing the wiper. The wiper element includes a radial tang that is positioned within a corresponding slot of the cover wall. The wiper element also has a pair of spaced apart arms extending from the radial tang portion each having a radial outer surface that has a similar radius as the cover wall and a radial inner surface has a similar radius as the clutch. The wiper element also preferably includes details designed to seal the radial inner surface to the outer periphery of the clutch during fan drive operation and a locating detail to aid in assembly.
    Type: Grant
    Filed: January 25, 2010
    Date of Patent: June 21, 2011
    Assignee: BorgWarner Inc.
    Inventors: Gerard M. Light, Clinton J. Gautsche, Grover C. DeHart
  • Publication number: 20100122885
    Abstract: A viscous fan drive having improved pumping efficiency from removing fluid from a fluid operating chamber to a fluid reservoir chamber is achieved by providing a wiper element that is located within the radial clearance between the clutch and the housing that effectively seals leakage paths leading (upstream) and trailing the wiper. The wiper element includes a radial tang that is positioned within a corresponding slot of the cover wall. The wiper element also has a pair of spaced apart arms extending from the radial tang portion each having a radial outer surface that has a similar radius as the cover wall and a radial inner surface has a similar radius as the clutch. The wiper element also preferably includes details designed to seal the radial inner surface to the outer periphery of the clutch during fan drive operation and a locating detail to aid in assembly.
    Type: Application
    Filed: January 25, 2010
    Publication date: May 20, 2010
    Inventors: Gerard M. Light, Clinton J. Gautsche, Grover C. DeHart
  • Patent number: 7650974
    Abstract: A viscous fan drive having improved pumping efficiency from removing fluid from a fluid operating chamber to a fluid reservoir chamber is achieved by providing a wiper element that is located within the radial clearance between the clutch and the housing that effectively seals leakage paths leading (upstream) and trailing the wiper. The wiper element includes a radial tang that is positioned within a corresponding slot of the cover wall. The wiper element also has a pair of spaced apart arms extending from the radial tang portion each having a radial outer surface that has a similar radius as the cover wall and a radial inner surface has a similar radius as the clutch. The wiper element also preferably includes details designed to seal the radial inner surface to the outer periphery of the clutch during fan drive operation and a locating detail to aid in assembly.
    Type: Grant
    Filed: April 4, 2006
    Date of Patent: January 26, 2010
    Assignee: BorgWarner Inc.
    Inventors: Gerard M. Light, Clinton J. Gautsche, Grover C. DeHart
  • Patent number: 7621386
    Abstract: A viscous fan drive in which the output drive to the fan is controlled by the movement of viscous fluid from a fluid reservoir and into the operating and working chamber of the coupling during normal operation. The input-coupling assembly and cover member are formed with a unique combination of continuous and non-continuous radially extending lands and grooves designed to distribute the viscous fluid in a continuous film throughout the shear zone so as to maximize output fan speed at a given input speed. An armature-venting feature is designed to simplify the opening and closing of the valve disk in an electronic version of the viscous fan drive depending upon the desired operating condition.
    Type: Grant
    Filed: March 2, 2006
    Date of Patent: November 24, 2009
    Assignee: BorgWarner Inc.
    Inventor: Gerard M. Light
  • Patent number: 6644933
    Abstract: An electronically-controlled viscous coupling is coupled to a water pump to control the coolant flow rate of engine coolant to an engine at a given engine speed to maximize fuel economy and minimize emissions. The viscous coupling has a stationary electrical coil that, when excited by electrical current, induces the driven disk to flex away from an input disk within the viscous, thereby increasing the size of the shear area, thereby decreasing the amount of torque produced to drive the water pump shaft and impellers that control the coolant flow rate. A carrier coupled to the back of the driven disk maximizes the amount of flex allowed to the driven disk, thereby assuring a maximum decrease in rotational speed of the impellers at a given engine speed and ensuring that the driven disk does not contact the stationary coil.
    Type: Grant
    Filed: January 2, 2002
    Date of Patent: November 11, 2003
    Assignee: BorgWarner, Inc.
    Inventors: Gerard M. Light, James E. Ignatovich, Neil E. Robb
  • Publication number: 20030123995
    Abstract: An electronically-controlled viscous coupling is coupled to a water pump to control the coolant flow rate of engine coolant to an engine at a given engine speed to maximize fuel economy and minimize emissions. The viscous coupling has a stationary electrical coil that, when excited by electrical current, induces the driven disk to flex away from an input disk within the viscous, thereby increasing the size of the shear area, thereby decreasing the amount of torque produced to drive the water pump shaft and impellers that control the coolant flow rate. A carrier coupled to the back of the driven disk maximizes the amount of flex allowed to the driven disk, thereby assuring a maximum decrease in rotational speed of the impellers at a given engine speed and ensuring that the driven disk does not contact the stationary coil.
    Type: Application
    Filed: January 2, 2002
    Publication date: July 3, 2003
    Inventors: Gerard M. Light, James E. Ignatovich, Neil E. Robb
  • Patent number: 6530748
    Abstract: A fan drive assembly including a cooling fan (11) and a fluid coupling device (13). The cooling fan includes a fan hub (17), a spider (15), and a plurality of fan blades (19). The coupling device has an output coupling assembly (21) including a body (23) and a cover (25). The body (23) includes preferably only three mounting portions (67), each being disposed immediately adjacent an outer periphery of the body. Each of the mounting portions (67) defines the necessary machining chucking surfaces (73), and a spider mounting surface (75) including a pilot surface (77) engaging the pilot diameter (79) of the spider (15). The body (23) includes cooling fins (61) covering substantially all of the rearward surface (59) of the body not covered by the mounting portions. The fan hub (17) also includes a rearwardly extending air dam portion (81), limiting localized radial air flow.
    Type: Grant
    Filed: October 11, 2001
    Date of Patent: March 11, 2003
    Assignee: BorgWarner, Inc.
    Inventors: Gerard M. Light, James R. DeBrabander, Neil E. Robb, Donald E. Buckley
  • Patent number: 6358010
    Abstract: A fan drive assembly including a cooling fan (11) and a fluid coupling device (13). The cooling fan includes a fan hub (17), a spider (15), and a plurality of fan blades (19). The coupling device has an output coupling assembly (21) including a body (23) and a cover (25). The body (23) includes preferably only three mounting portions (67), each being disposed immediately adjacent an outer periphery of the body. Each of the mounting portions (67) defines the necessary machining chucking surfaces (73), and a spider mounting surface (75) including a pilot surface (77) engaging the pilot diameter (79) of the spider (15). The body (23) includes cooling fins (61) covering substantially all of the rearward surface (59) of the body not covered by the mounting portions. The fan hub (17) also includes a rearwardly extending air dam portion (81), limiting localized radial air flow.
    Type: Grant
    Filed: January 8, 2001
    Date of Patent: March 19, 2002
    Assignee: BorgWarner Inc.
    Inventors: Gerard M. Light, James R. DeBrabander, Neil E. Robb, Donald E. Buckley
  • Publication number: 20020018718
    Abstract: A fan drive assembly including a cooling fan (11) and a fluid coupling device (13). The cooling fan includes a fan hub (17), a spider (15), and a plurality of fan blades (19). The coupling device has an output coupling assembly (21) including a body (23) and a cover (25). The body (23) includes preferably only three mounting portions (67), each being disposed immediately adjacent an outer periphery of the body. Each of the mounting portions (67) defines the necessary machining chucking surfaces (73), and a spider mounting surface (75) including a pilot surface (77) engaging the pilot diameter (79) of the spider (15). The body (23) includes cooling fins (61) covering substantially all of the rearward surface (59) of the body not covered by the mounting portions. The fan hub (17) also includes a rearwardly extending air dam portion (81), limiting localized radial air flow.
    Type: Application
    Filed: October 11, 2001
    Publication date: February 14, 2002
    Applicant: BorgWarner,Inc.
    Inventors: Gerard M. Light, James R. DeBrabander, Neil E. Robb, Donald E. Buckley
  • Publication number: 20010006599
    Abstract: A fan drive assembly including a cooling fan (11) and a fluid coupling device (13). The cooling fan includes a fan hub (17), a spider (15), and a plurality of fan blades (19). The coupling device has an output coupling assembly (21) including a body (23) and a cover (25). The body (23) includes preferably only three mounting portions (67), each being disposed immediately adjacent an outer periphery of the body. Each of the mounting portions (67) defines the necessary machining chucking surfaces (73), and a spider mounting surface (75) including a pilot surface (77) engaging the pilot diameter (79) of the spider (15). The body (23) includes cooling fins (61) covering substantially all of the rearward surface (59) of the body not covered by the mounting portions. The fan hub (17) also includes a rearwardly extending air dam portion (81), limiting localized radial air flow.
    Type: Application
    Filed: January 8, 2001
    Publication date: July 5, 2001
    Inventors: Gerard M. Light, James R. DeBrabander, Neil E. Robb, Donald E. Buckley
  • Patent number: 6206639
    Abstract: A fan drive assembly including a cooling fan (11) and a fluid coupling device (13). The cooling fan includes a fan hub (17), a spider (15), and a plurality of fan blades (19). The coupling device has an output coupling assembly (21) including a body (23) and a cover (25). The body (23) includes preferably only three mounting portions (67), each being disposed immediately adjacent an outer periphery of the body. Each of the mounting portions (67) defines the necessary machining chucking surfaces (73), and a spider mounting surface (75) including a pilot surface (77) engaging the pilot diameter (79) of the spider (15). The body (23) includes cooling fins (61) covering substantially all of the rearward surface (59) of the body not covered by the mounting portions. The fan hub (17) also includes a rearwardly extending air dam portion (81), limiting localized radial air flow.
    Type: Grant
    Filed: February 25, 1999
    Date of Patent: March 27, 2001
    Assignee: BorgWarner Inc.
    Inventors: Gerard M. Light, James R. DeBrabander, Neil E. Robb, Donald E. Buckley
  • Patent number: 5893442
    Abstract: A fluid coupling device (11) of the type including an input coupling member (35) having a cover member (49), which together define a reservoir (51) disposed within the input. The cover member (49) defines a fill port, through which flow is controlled by means of a valve arm (55). The input coupling (35) cooperates with a housing (41) and cover (43) (which comprise the output coupling) to define an operating chamber (47). Discharge fluid is pumped from the operating chamber through passages (63) and (65) to a passage (67) disposed approximately on the axis of rotation (A) of the coupling device. The passage (67) is defined by a cylindrical portion (69) which extends through an opening (71) in the cover member (49). Thus, discharge flow is communicated back into the reservoir (51) at the axis, and after the vehicle engine and fan drive have been shut down for a period of time, fluid does not bleed back from the reservoir into the operating chamber.
    Type: Grant
    Filed: April 9, 1997
    Date of Patent: April 13, 1999
    Assignee: Eaton Corporation
    Inventor: Gerard M. Light
  • Patent number: 5117898
    Abstract: A cooling system is disclosed in which a radiator (21) includes a coolant outflow tank (29) having separate compartments (39,41L,41R) in series with core portions (35,37L,37R) of the radiator. A temperature-responsive fan clutch (13) is adjacent the center core portion (35) and flow through that core portion is controlled by a thermostatic valve (49) which is operated between open (FIG. 3) and closed (FIG. 4) positions in response to the temperature of coolant flowing through one of the other (37L) core portions. With the thermostatic valve closed, and no flow through the center core portion, the temperature of air passing therethrough does not rise as it normally would with the vehicle stopped. Therefor, the fan clutch remains in the disengaged condition at a time when operation in the engaged condition would be both unnecessary and somewhat objectionable to the vehicle operator.
    Type: Grant
    Filed: September 16, 1991
    Date of Patent: June 2, 1992
    Assignee: Eaton Corporation
    Inventors: Gerard M. Light, Thomas A. Gee
  • Patent number: D653728
    Type: Grant
    Filed: July 2, 2010
    Date of Patent: February 7, 2012
    Assignee: BorgWarner Inc.
    Inventor: Gerard M. Light