Patents by Inventor Gerd Grubert
Gerd Grubert has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
-
Patent number: 9044734Abstract: The present invention relates to a layered diesel oxidation catalyst (DOC) comprising: a) a carrier substrate; b) a diesel oxidation catalytic material comprising b1) a first layer located on the carrier substrate, the first layer comprising palladium impregnated on a support material comprising ceria in an amount of at least 45 weight-% based on the total weight of the support material, and optionally comprising platinum; b2) a second layer located on the first layer, the second layer comprising palladium and platinum each impregnated on a support material comprising a metal oxide; wherein the platinum to palladium weight ratio of the first layer is lower than the platinum to palladium weight ratio of the second layer.Type: GrantFiled: September 21, 2012Date of Patent: June 2, 2015Assignees: BASF SE, BASF CORPORATIONInventors: Gerd Grubert, Torsten Neubauer, Alfred Punke, Marcus Hilgendorff, Torsten Müller-Stach, Olga Gerlach, Xinyi Wei, Jeffrey Hoke, Shiang Sung, Stanley Roth
-
Patent number: 9034269Abstract: The present invention relates to a diesel oxidation catalyst comprising a carrier substrate, and a first washcoat layer disposed on the substrate, the first washcoat layer comprising palladium supported on a support material comprising a metal oxide, gold supported on a support material comprising a metal oxide, and a ceria comprising compound, as well as a process for the preparation of such catalyst.Type: GrantFiled: November 27, 2013Date of Patent: May 19, 2015Assignee: BASF SEInventors: Marcus Hilgendorff, Alfred H. Punke, Torsten W. Müller-Stach, Gerd Grubert, Torsten Neubauer, Jeffrey B. Hoke
-
Patent number: 8858904Abstract: Described is a catalyzed soot filter wherein the inlet coating of the filter comprises an oxidation catalyst comprising platinum (Pt) and optionally palladium (Pd), wherein the outlet coating of the filter comprises an oxidation catalyst comprising Pd and optionally Pt, wherein the Pt concentration in the outlet coating is lower than the Pt concentration in the inlet coating and wherein the weight ratio of Pt:Pd in the outlet coating is in the range of from 0:1 to 2:1; and wherein the inlet coating and the outlet coating are present on the wall flow substrate at a coating loading ratio in the range of from 0.5 to 1.5, calculated as ratio of the loading of the inlet coating (in g/inch3 (g/(2.54 cm)3)):loading of the outlet coating (in g/inch3 (g/(2.54 cm)3)). Systems include such catalyzed soot filters, methods of diesel engine exhaust gas treatment and methods of manufacturing catalyzed soot filters are also described.Type: GrantFiled: February 22, 2011Date of Patent: October 14, 2014Assignee: BASF CorporationInventors: Alfred Helmut Punke, Gerd Grubert, Yuejin Li, Ruediger Wolff, Stanley Roth, Torsten Müller-Stach, Attilio Siani, Kenneth Voss, Torsten Neubauer
-
Patent number: 8802016Abstract: The present invention relates to a catalyzed soot filter which comprises a wall flow substrate with an inlet end, an outlet end, a substrate axial length extending between the inlet end and the outlet end, and a plurality of passages defined by internal walls of the wall flow substrate wherein the plurality of passages comprise inlet passages having an open inlet end and a closed outlet end, and outlet passages having a closed inlet end and an open outlet end, and wherein the internal walls of the inlet passages comprise a zoned first inlet coating, the internal walls of the outlet passages comprise a zoned first outlet coating, and wherein the first inlet coating and the first outlet coating are present on the wall flow substrate at a coating loading ratio of less than 0.5.Type: GrantFiled: November 22, 2010Date of Patent: August 12, 2014Assignee: BASF Catalyst Germany GmbHInventor: Gerd Grubert
-
Patent number: 8758695Abstract: The present invention relates to a treatment system for a gasoline engine exhaust gas stream comprising a particulate filter, said particulate filter comprising: a particulate filter substrate, an inlet layer disposed on the exhaust gas inlet surface of the filter substrate, and an outlet layer disposed on the exhaust gas outlet surface of the filter substrate, wherein the inlet layer comprises Rh and/or Pd, and the outlet layer comprises Rh and/or a zeolite.Type: GrantFiled: June 30, 2010Date of Patent: June 24, 2014Assignee: BASF SEInventors: Torsten Neubauer, Marcus Hilgendorff, Stephan Siemund, Alfred H. Punke, Gerd Grubert
-
Publication number: 20140161695Abstract: The present invention relates to a diesel oxidation catalyst comprising a carrier substrate, and a first washcoat layer disposed on the substrate, the first washcoat layer comprising palladium supported on a support material comprising a metal oxide, gold supported on a support material comprising a metal oxide, and a ceria comprising compound, as well as a process for the preparation of such catalyst.Type: ApplicationFiled: November 27, 2013Publication date: June 12, 2014Applicants: BASF Corporation, BASF SEInventors: Marcus Hilgendorff, Alfred H. Punke, Torsten W. Müller-Stach, Gerd Grubert, Torsten Neubauer, Jeffrey B. Hoke
-
Publication number: 20140147358Abstract: Described is a process for the preparation of a catalyst. The process comprises (i) providing a substrate which is optionally coated with one or more coating layers; (ii) impregnating one or more particulate support materials with one or more platinum group elements; (iii) adding one or more alkaline earth elements and one or more solvents to the product obtained in step (ii) to obtain a slurry; (iv) adjusting the pH of the slurry obtained in step (iii) to a value ranging from 7 to 10 (v) adjusting the pH of the slurry to a value ranging from 2 to 6; (vi) optionally milling the slurry obtained in step (v); (vii) providing the slurry obtained in step (vi) onto the optionally coated substrate in one or more coating steps. Describes is as a catalyst which is obtainable according to said process and its use in the treatment of exhaust gas.Type: ApplicationFiled: November 11, 2013Publication date: May 29, 2014Applicant: BASF SEInventors: Marcus Hilgendorff, Alfred H. Punke, Torsten Neubauer, Gerd Grubert
-
Publication number: 20140050654Abstract: Described is a process for the production of mixed oxide particles. The process comprises providing a mixture comprising a solvent, one or more precursor compounds of ceria, one or more precursor compounds of zirconia, and one or more precursor compounds of one or more rare earth oxides other than ceria and/or one or more precursor compounds of yttria; forming an aerosol of the mixture; and pyrolyzing the aerosol of to obtain mixed oxide particles. The content of the rare earth oxides other than ceria and/or of yttria in the mixed oxide particles is comprised in the range of from 0.1 to 4.9 wt.-% based on the total weight of the rare earth oxides, yttria, and zirconia contained in the mixed oxide particles. Also describes are mixed oxide particles obtained from flame spray pyrolysis and to their use as an oxygen storage component, a catalyst, and/or as a catalyst support.Type: ApplicationFiled: August 13, 2013Publication date: February 20, 2014Applicant: BASF SEInventors: Stefan Hannemann, Dirk Großschmidt, Mirko Arnold, Gerd Grubert, Olga Gerlach, Andreas Sundermann, Stefan Kotrel
-
Patent number: 8524182Abstract: Disclosed is a catalyzed soot filter with layered design wherein the first coating of the filter comprises an oxidation catalyst comprising platinum (Pt) and optionally palladium (Pd), wherein the second coating of the filter comprises an oxidation catalyst comprising Pd and optionally Pt, wherein the Pt concentration in the second coating is lower than the Pt concentration in the first coating, and wherein the weight ratio of Pt:Pd in the second coating is in the range of from 1:1 to 0:1; and wherein the first coating and the second coating are present on the wall flow substrate at a coating loading ratio in the range of from 0.25 to 3, calculated as ratio of the loading of the first coating (in g/inch3 (g/(2.54 cm)3)): loading of the second coating (in g/inch3 (g/(2.54 cm)3)).Type: GrantFiled: May 11, 2012Date of Patent: September 3, 2013Assignees: BASF SE, BASF CorporationInventors: Gerd Grubert, Alfred Punke, Torsten Neubauer, Ruediger Wolff, Stanley Roth, Yuejin Li, Torsten Müller-Stach, Marcus Hilgendorff
-
Patent number: 8329607Abstract: Provided are diesel exhaust components where palladium is segregated from a molecular sieve, specifically a zeolite, in a catalytic material. In the catalytic material, therefore, there are at least two layers: a palladium-containing layer that is substantially free of a molecular sieve and a hydrocarbon trap layer that comprises at least one molecular sieve and is substantially free of palladium. The palladium is provided on a high surface area, porous refractory metal oxide support. The catalytic material can further comprise a platinum component, where a minor amount of the platinum component is in the hydrocarbon trap layer, and a majority amount of the platinum component is in the palladium-containing layer. Systems and methods of using the same are also provided.Type: GrantFiled: January 14, 2010Date of Patent: December 11, 2012Assignee: BASF CorporationInventors: M. Shahjahan Kazi, Michel Deeba, Torsten Neubauer, Alfred Helmut Punke, Torsten Wolfgang Mueller-Stach, Gerd Grubert, Stanley A. Roth, Jeffrey Barmont Hoke, Shlang Sung, Yuejin Li, Xinyi Wei, Chung-Zong Wan
-
Publication number: 20120288427Abstract: Disclosed is a catalyzed soot filter with layered design wherein the first coating of the filter comprises an oxidation catalyst comprising platinum (Pt) and optionally palladium (Pd), wherein the second coating of the filter comprises an oxidation catalyst comprising Pd and optionally Pt, wherein the Pt concentration in the second coating is lower than the Pt concentration in the first coating, and wherein the weight ratio of Pt:Pd in the second coating is in the range of from 1:1 to 0:1; and wherein the first coating and the second coating are present on the wall flow substrate at a coating loading ratio in the range of from 0.25 to 3, calculated as ratio of the loading of the first coating (in g/inch3 (g/(2.54 cm)3)): loading of the second coating (in g/inch3 (g/(2.54 cm)3)).Type: ApplicationFiled: May 11, 2012Publication date: November 15, 2012Applicants: BASF Corporation, BASF SEInventors: Gerd Grubert, Alfred Punke, Torsten Neubauer, Ruediger Wolff, Stanley Roth, Yuejin Li, Torsten Müller-Stach, Marcus Hilgendorff
-
Patent number: 8252258Abstract: Provided is a diesel oxidation catalyst for the treatment of exhaust gas emissions from a diesel engine and a method for treating a diesel exhaust gas stream, the method comprising providing a diesel oxidation catalyst and contacting said diesel exhaust gas stream with said diesel oxidation catalyst for the treatment of exhaust gas emissions. More particularly, the present invention is directed to a catalyst structure comprising three distinct layers; in which layer comprises a precious metal component such as palladium is located between two hydrocarbon storage layers comprising a molecular sieve such as a zeolite.Type: GrantFiled: January 13, 2010Date of Patent: August 28, 2012Assignee: BASF CorporationInventors: Torsten W. Müller-Stach, Torsten Neubauer, Alfred H. Punke, Gerd Grubert, Attilio Siani, Corinna Freitag
-
Patent number: 8211392Abstract: Provided is a catalyst composition, in particular a diesel oxidation catalyst, for the treatment of exhaust gas emissions, such as the oxidation of unburned hydrocarbons (HC), and carbon monoxide (CO). More particularly, the present invention is directed to a catalyst structure comprising at least two, specifically three distinct layers, at least one of which contains an oxygen storage component (OSC) that is present in a layer separate from the majority of the platinum group metal (PGM) components, such as palladium and platinum.Type: GrantFiled: January 13, 2010Date of Patent: July 3, 2012Assignee: BASF CorporationInventors: Gerd Grubert, Torsten Neubauer, Alfred H. Punke, Torsten W. Müller-Stach, Attilio Siani, Stanley A. Roth, Jeffrey B. Hoke, Shiang Sung, Yuejin Li, Xinyi Wei, Michel Deeba
-
Publication number: 20110212008Abstract: Described is a catalyzed soot filter wherein the inlet coating of the filter comprises an oxidation catalyst comprising platinum (Pt) and optionally palladium (Pd), wherein the outlet coating of the filter comprises an oxidation catalyst comprising Pd and optionally Pt, wherein the Pt concentration in the outlet coating is lower than the Pt concentration in the inlet coating and wherein the weight ratio of Pt:Pd in the outlet coating is in the range of from 0:1 to 2:1; and wherein the inlet coating and the outlet coating are present on the wall flow substrate at a coating loading ratio in the range of from 0.5 to 1.5, calculated as ratio of the loading of the inlet coating (in g/inch3 (g/(2.54 cm)3)):loading of the outlet coating (in g/inch3 (g/(2.54 cm)3)). Systems include such catalyzed soot filters, methods of diesel engine exhaust gas treatment and methods of manufacturing catalyzed soot filters are also described.Type: ApplicationFiled: February 22, 2011Publication date: September 1, 2011Inventors: Alfred Helmut Punke, Gerd Grubert, Yuejin Li, Ruediger Wolff, Stanley Roth, Torsten Müeller-Stach, Attilio Siani, Kenneth Voss, Torsten Neubauer
-
Publication number: 20110123421Abstract: The present invention relates to a catalyzed soot filter which comprises a wall flow substrate with an inlet end, an outlet end, a substrate axial length extending between the inlet end and the outlet end, and a plurality of passages defined by internal walls of the wall flow substrate wherein the plurality of passages comprise inlet passages having an open inlet end and a closed outlet end, and outlet passages having a closed inlet end and an open outlet end, and wherein the internal walls of the inlet passages comprise a zoned first inlet coating, the internal walls of the outlet passages comprise a zoned first outlet coating, and wherein the first inlet coating and the first outlet coating are present on the wall flow substrate at a coating loading ratio of less than 0.5.Type: ApplicationFiled: November 22, 2010Publication date: May 26, 2011Applicant: BASF Catalysts Germany GmbHInventor: Gerd GRUBERT
-
Publication number: 20110030346Abstract: The present invention relates to a treatment system for a gasoline engine exhaust gas stream comprising a particulate filter, said particulate filter comprising: a particulate filter substrate, an inlet layer disposed on the exhaust gas inlet surface of the filter substrate, and an outlet layer disposed on the exhaust gas outlet surface of the filter substrate, wherein the inlet layer comprises Rh and/or Pd, and the outlet layer comprises Rh and/or a zeolite.Type: ApplicationFiled: June 30, 2010Publication date: February 10, 2011Applicant: BASF SEInventors: Torsten Neubauer, Marcus Hilgendorff, Stephan Siemund, Alfred Punke, Gerd Grubert
-
Publication number: 20100186375Abstract: Provided are diesel exhaust components where palladium is segregated from a molecular sieve, specifically a zeolite, in a catalytic material. In the catalytic material, therefore, there are at least two layers: a palladium-containing layer that is substantially free of a molecular sieve and a hydrocarbon trap layer that comprises at least one molecular sieve and is substantially free of palladium. The palladium is provided on a high surface area, porous refractory metal oxide support. The catalytic material can further comprise a platinum component, where a minor amount of the platinum component is in the hydrocarbon trap layer, and a majority amount of the platinum component is in the palladium-containing layer. Systems and methods of using the same are also provided.Type: ApplicationFiled: January 14, 2010Publication date: July 29, 2010Applicant: BASF Catalysts LLCInventors: M. Shahjahan Kazi, Michel Deeba, Torsten Neubauer, Alfred Helmut Punke, Torsten Wolfgang Mueller-Stach, Gerd Grubert, Stanley A. Roth, Jeffrey Barmont Hoke, Shiang Sung, Yuejin Li, Xinyi Wei, Chung-Zong Wan
-
Publication number: 20100180581Abstract: Provided is a catalyst composition, in particular a diesel oxidation catalyst, for the treatment of exhaust gas emissions, such as the oxidation of unburned hydrocarbons (HC), and carbon monoxide (CO). More particularly, the present invention is directed to a catalyst structure comprising at least two, specifically three distinct layers, at least one of which contains an oxygen storage component (OSC) that is present in a layer separate from the majority of the platinum group metal (PGM) components, such as palladium and platinum.Type: ApplicationFiled: January 13, 2010Publication date: July 22, 2010Applicant: BASF Catalysts LLCInventors: Gerd Grubert, Torsten Neubauer, Alfred Helmut Punke, Torsten Wolfgang Mueller-Stach, Attilio Siani, Stanley A. Roth, Jeffrey Barmont Hoke, Shiang Sung, Yuejin Li, Xinyi Wei, Michel Deeba
-
Publication number: 20100180582Abstract: Provided is a diesel oxidation catalyst for the treatment of exhaust gas emissions from a diesel engine and a method for treating a diesel exhaust gas stream, the method comprising providing a diesel oxidation catalyst and contacting said diesel exhaust gas stream with said diesel oxidation catalyst for the treatment of exhaust gas emissions. More particularly, the present invention is directed to a catalyst structure comprising three distinct layers; in which layer comprises a precious metal component such as palladium is located between two hydrocarbon storage layers comprising a molecular sieve such as a zeolite.Type: ApplicationFiled: January 13, 2010Publication date: July 22, 2010Applicant: BASF Catalysts LLCInventors: Torsten Wolfgang Mueller-Stach, Torsten Neubauer, Alfred Helmut Punke, Gerd Grubert, Attilio Siani, Corinna Freitag