Patents by Inventor Gerhard Alber

Gerhard Alber has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11590653
    Abstract: The invention relates to a method for orientating two workpieces in order to form a joining connection, wherein in a longitudinal orientation step the first workpiece is orientated relative to the second workpiece) along at least one of the workpiece edges by linear movement of at least one of the grippers relative to the other gripper and wherein the longitudinal orientation step is carried out during the transport of the workpieces from the provision station to the processing station. Furthermore, the invention relates to a manipulator which comprises a first gripper and a second gripper.
    Type: Grant
    Filed: November 25, 2019
    Date of Patent: February 28, 2023
    Assignee: Baosteel Lasertechnik GmbH
    Inventor: Gerhard Alber
  • Publication number: 20230001511
    Abstract: The present invention relates to a method for butt welding at least two metal sheets, namely a first metal sheet and a second metal sheet, wherein, in particular, a tailored blank is produced from the metal sheets.
    Type: Application
    Filed: September 7, 2022
    Publication date: January 5, 2023
    Applicant: BAOSTEEL LASERTECHNIK GMBH
    Inventors: Gerhard ALBER, Gerhard BRAUCHLE, Martin RETZBACH
  • Publication number: 20220305595
    Abstract: A method is provided for transporting flat materials to be welded together, specifically a first flange and/or a second flange and a web for producing a beam through a welding station. The flat materials are aligned and guided by rollers. A slide is arranged upstream of the welding station in the run-through direction and a gripper is arranged downstream of the welding station. The slide introduces the flat materials into the welding station and moves them as far as a first position by means of a pushing movement at an advancement speed. The gripper grips the flat materials at the first position, and pulls the flat materials out of the welding station at the pulling speed and moves them as far as a second position by means of a pulling movement. The slide is arranged upstream of the welding station and the gripper is arranged downstream of the welding station.
    Type: Application
    Filed: August 10, 2020
    Publication date: September 29, 2022
    Inventor: Gerhard ALBER
  • Publication number: 20220297242
    Abstract: A method for producing a welded I-beam profile includes providing a first flat material as a first flange of the I-beam profile, providing a second flat material as a second flange of the I-beam profile, and providing a third flat material as a web of the I-beam profile. The method includes aligning and guiding the first flange between first flange guiding rollers, aligning and guiding the second flange between second flange guiding rollers, and aligning and guiding the web between web guiding rollers. The web is arranged between the flanges in a plane that is perpendicular to the flanges for forming the I-beam. The method includes connecting the first flange to a first longitudinal edge of the web by a first welding operation in a welding station, and connecting the second flange to a second longitudinal edge of the web by a second welding operation in the welding station.
    Type: Application
    Filed: August 10, 2020
    Publication date: September 22, 2022
    Inventor: Gerhard ALBER
  • Patent number: 11173536
    Abstract: The invention relates to a method for controlling a cyclically operating joining device, in particular a welding station, for joining a plurality of workpieces to a circuit board, wherein the joining device comprises at least one first transport device for a first workpiece in a first transport segment, and a second transport device for a second workpiece in a second transport segment, and the transport devices are controlled, independently of each other, by at least one control variable to configure an offset between head ends and/or rear ends of the workpieces prior to joining, wherein the control variable is associated with at least one transport segment of one of the transport devices.
    Type: Grant
    Filed: June 10, 2019
    Date of Patent: November 16, 2021
    Assignee: Baosteel Lasertechnik GmbH
    Inventor: Gerhard Alber
  • Patent number: 10850404
    Abstract: The present invention relates to a suction frame for conveying flat workpieces (e.g. circuit boards), a manipulator for equipping the suction frame, and a system for handling flat workpieces, e.g. circuit boards. A method for adjusting a suction frame is also claimed. Overall, the present invention allows suction frames to be equipped in a fully automatic, freely programmable manner for the production of different components within a production line.
    Type: Grant
    Filed: April 10, 2018
    Date of Patent: December 1, 2020
    Assignee: WISCO LASERTECHNIK GMBH
    Inventor: Gerhard Alber
  • Publication number: 20200156250
    Abstract: The invention relates to a method for orientating two workpieces in order to form a joining connection, wherein in a longitudinal orientation step the first workpiece is orientated relative to the second workpiece) along at least one of the workpiece edges by linear movement of at least one of the grippers relative to the other gripper and wherein the longitudinal orientation step is carried out during the transport of the workpieces from the provision station to the processing station. Furthermore, the invention relates to a manipulator which comprises a first gripper and a second gripper.
    Type: Application
    Filed: November 25, 2019
    Publication date: May 21, 2020
    Applicant: BAOSTEEL LASERTECHNIK GMBH
    Inventor: Gerhard ALBER
  • Patent number: 10471551
    Abstract: The present invention relates to a laser ablation and welding method for workpieces, in particular, metal sheets, and an automatic laser ablation and welding system, where an ablation procedure and a welding procedure are executed in an automation line.
    Type: Grant
    Filed: February 28, 2017
    Date of Patent: November 12, 2019
    Assignee: Wisco Lasertechnik GmbH
    Inventor: Gerhard Alber
  • Publication number: 20190329314
    Abstract: The invention relates to a method for controlling a cyclically operating joining device, in particular a welding station, for joining a plurality of workpieces to a circuit board, wherein the joining device comprises at least one first transport device for a first workpiece in a first transport segment, and a second transport device for a second workpiece in a second transport segment, and the transport devices are controlled, independently of each other, by at least one control variable to configure an offset between head ends and/or rear ends of the workpieces prior to joining, wherein the control variable is associated with at least one transport segment of one of the transport devices.
    Type: Application
    Filed: June 10, 2019
    Publication date: October 31, 2019
    Applicant: BAOSTEEL LASERTECHNIK GMBH
    Inventor: Gerhard ALBER
  • Publication number: 20180222061
    Abstract: The present invention relates to a suction frame for conveying flat workpieces (e.g. circuit boards), a manipulator for equipping the suction frame, and a system for handling flat workpieces, e.g. circuit boards. A method for adjusting a suction frame is also claimed. Overall, the present invention allows suction frames to be equipped in a fully automatic, freely programmable manner for the production of different components within a production line.
    Type: Application
    Filed: April 10, 2018
    Publication date: August 9, 2018
    Applicant: WISCO LASERTECHNIK GMBH
    Inventor: Gerhard ALBER
  • Patent number: 10016958
    Abstract: Method for manufacturing sheet metal blanks, in particular hybrid sheet metal blanks, a first sheet metal part being manufactured from a first sheet metal part material, a second sheet metal part being manufactured from a second sheet metal part material, an elongate connecting sheet metal strip being provided, and the connecting sheet metal strip being connected along a first longitudinal edge to the first sheet metal part by a thermal joint, and the connecting sheet metal strip being connected along a second longitudinal edge to the second sheet metal part by means of a preferably thermal joint, characterized in that, in a first process step, the connecting sheet metal strip is connected to the first sheet metal part and, in a second process step, the connecting sheet metal strip is connected to the second sheet metal part, the first and the second process steps taking place within a production line.
    Type: Grant
    Filed: January 26, 2016
    Date of Patent: July 10, 2018
    Assignee: Wisco Lasertechnik GmbH
    Inventor: Gerhard Alber
  • Patent number: 9789530
    Abstract: The invention relates to a method for producing tailored sheet-metal strips, in which at least one sheet-metal strip having a substantially planar surface is integrally connected along its longitudinal edge to at least one further web-shaped semifinished product made of metal, wherein the at least one further web-shaped semifinished product differs from the at least one sheet-metal strip in terms of at least one of its properties, and wherein the at least one sheet-metal strip and the at least one further web-shaped semifinished product are fed continuously to at least one joining station, characterized in that a web-shaped semifinished product having a three-dimensional structure, a hollow profile and/or a multiplicity of recesses and/or holes in succession along its longitudinal edge is used as the at least one further web-shaped semifinished product which is fed to the joining station. An apparatus for carrying out the method is furthermore claimed.
    Type: Grant
    Filed: January 10, 2014
    Date of Patent: October 17, 2017
    Assignee: Wisco Lasertechnik GmbH
    Inventors: Gerhard Alber, Martin Retzbach
  • Publication number: 20170182603
    Abstract: The present invention relates to a laser ablation and welding method for workpieces, in particular, metal sheets, and an automatic laser ablation and welding system, where an ablation procedure and a welding procedure are executed in an automation line.
    Type: Application
    Filed: February 28, 2017
    Publication date: June 29, 2017
    Applicant: WISCO LASERTECHNIK GMBH
    Inventor: Gerhard ALBER
  • Publication number: 20170136513
    Abstract: An apparatus for producing a tailored sheet metal strip, comprising at least one welding station, by means of which at least two sheet metal strips can be welded to one another along their longitudinal edges, and at least two strip feeding devices for respectively feeding one of the sheet metal strips into the at least one welding station, wherein the at least two strip feeding devices and the at least one welding station define a production line. A further-processing station for further processing is integrated in the production line downstream of the at least one welding station in the strip running direction and is equipped with tools for applying reinforcing material, to local points of at least one of the sheet metal strips which are connected to one another, for punching holes and/or for forming at least one of the sheet metal strips which are connected to one another.
    Type: Application
    Filed: February 1, 2017
    Publication date: May 18, 2017
    Applicant: WISCO LASERTECHNIK GMBH
    Inventors: Gerhard ALBER, Martin RETZBACH
  • Patent number: 9604318
    Abstract: An apparatus for producing a tailored sheet metal strip, comprising at least one welding station, by means of which at least two sheet metal strips can be welded to one another along their longitudinal edges, and at least two strip feeding devices for respectively feeding one of the sheet metal strips into the at least one welding station, wherein the at least two strip feeding devices and the at least one welding station define a production line. A further-processing station for further processing is integrated in the production line downstream of the at least one welding station in the strip running direction and is equipped with tools for applying reinforcing material, to local points of at least one of the sheet metal strips which are connected to one another, for punching holes and/or for forming at least one of the sheet metal strips which are connected to one another.
    Type: Grant
    Filed: November 15, 2013
    Date of Patent: March 28, 2017
    Assignee: Wisco Lasertechnik GmbH
    Inventors: Gerhard Alber, Martin Retzbach
  • Publication number: 20160214162
    Abstract: Method for manufacturing sheet metal blanks, in particular hybrid sheet metal blanks, a first sheet metal part being manufactured from a first sheet metal part material, a second sheet metal part being manufactured from a second sheet metal part material, an elongate connecting sheet metal strip being provided, and the connecting sheet metal strip being connected along a first longitudinal edge to the first sheet metal part by a thermal joint, and the connecting sheet metal strip being connected along a second longitudinal edge to the second sheet metal part by means of a preferably thermal joint, characterized in that, in a first process step, the connecting sheet metal strip is connected to the first sheet metal part and, in a second process step, the connecting sheet metal strip is connected to the second sheet metal part, the first and the second process steps taking place within a production line.
    Type: Application
    Filed: January 26, 2016
    Publication date: July 28, 2016
    Inventor: Gerhard ALBER
  • Publication number: 20140123720
    Abstract: The invention relates to a method for producing tailored sheet-metal strips, in which at least one sheet-metal strip having a substantially planar surface is integrally connected along its longitudinal edge to at least one further web-shaped semifinished product made of metal, wherein the at least one further web-shaped semifinished product differs from the at least one sheet-metal strip in terms of at least one of its properties, and wherein the at least one sheet-metal strip and the at least one further web-shaped semifinished product are fed continuously to at least one joining station, characterized in that a web-shaped semifinished product having a three-dimensional structure, a hollow profile and/or a multiplicity of recesses and/or holes in succession along its longitudinal edge is used as the at least one further web-shaped semifinished product which is fed to the joining station. An apparatus for carrying out the method is furthermore claimed.
    Type: Application
    Filed: January 10, 2014
    Publication date: May 8, 2014
    Applicant: WISCO LASERTECHNIK GMBH
    Inventors: Gerhard ALBER, Martin RETZBACH
  • Publication number: 20140117069
    Abstract: An apparatus for producing a tailored sheet metal strip, comprising at least one welding station, by means of which at least two sheet metal strips can be welded to one another along their longitudinal edges, and at least two strip feeding devices for respectively feeding one of the sheet metal strips into the at least one welding station, wherein the at least two strip feeding devices and the at least one welding station define a production line. A further-processing station for further processing is integrated in the production line downstream of the at least one welding station in the strip running direction and is equipped with tools for applying reinforcing material, to local points of at least one of the sheet metal strips which are connected to one another, for punching holes and/or for forming at least one of the sheet metal strips which are connected to one another.
    Type: Application
    Filed: November 15, 2013
    Publication date: May 1, 2014
    Applicant: WISCO LASERTECHNIK GMBH
    Inventors: Gerhard ALBER, Martin RETZBACH
  • Publication number: 20130193121
    Abstract: A method and to a corresponding device for continuously welding strips or sheets, guided into abutment, at their abutting edges, comprising at least two welding heads, and tension rollers which are arranged in pairs on both sides of the strips or sheets to be welded perpendicularly to the running direction thereof and which form a gap in the region of a joint of the strips or sheets, through which gap a first energy beam emanating from a first of the at least two welding heads impacts the strip edges or longitudinal edges to be welded, a second of the at least two welding heads being arranged on the opposite side of the strips or sheets a second energy beam of said second welding head impacting in this location the strip edges or longitudinal edges to be welded, characterised in that wherein the at least two welding heads are arranged offset relative to one another in the running direction of the strips or sheets so that the impact points of the energy beams on the strip edges or longitudinal edges to be weld
    Type: Application
    Filed: February 2, 2011
    Publication date: August 1, 2013
    Applicant: THYSSENKRUPP LASERTECHNIK GMBH
    Inventor: Gerhard Alber
  • Patent number: 8263898
    Abstract: The invention relates to a device and a method for producing tailored blanks. The device comprises a workpiece carrier for the sheets (15a, 15b) that are to be joined into tailored blanks in the butt joint by welding. The invention further comprises a plurality of laser welding heads (14a, 14b), which are arranged one behind the other over the workpiece carrier and along the butt joint to be welded and can be moved with an advancing device (11a, 11b), wherein the heads can be aligned with the joint using positioning means, wherein at least two combined laser cutting and welding heads (14a, 14b) are carried by at least two independent arms (13a, 13b), each associated with independent units (11a, 11b) of the advancing device, and wherein the positioning means can adjust the distances of the units (11a, 11b) in the direction of the butt joint and also the distances of the cutting and welding heads (14a, 14b) in the transversal direction to the butt joint.
    Type: Grant
    Filed: May 15, 2008
    Date of Patent: September 11, 2012
    Assignee: ThyssenKrupp Lasertechnik GmbH
    Inventor: Gerhard Alber