Patents by Inventor Gerhard Forstpointner

Gerhard Forstpointner has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 10974218
    Abstract: A subject of the invention is a fluidized-bed reactor for producing granular polycrystalline silicon. The fluidized-bed reactor comprises a segmented reactor tube, which is disposed between a reactor top and a reactor bottom, a heating facility, at least one nozzle for supplying fluidizing gas, at least one nozzle for supplying reaction gas, a facility for supplying silicon seed particles, a product removal line, and an offgas removal line. The segmented reactor tube comprises a base segment and at least one spacer segment, there being disposed, between base segment and spacer segment, a flat seal made from a carbon-containing material, the spacer segment consisting of a material which, within a temperature range from 100 to 950° C., has a thermal conductivity of <2 W/mK.
    Type: Grant
    Filed: August 23, 2017
    Date of Patent: April 13, 2021
    Assignee: Wacker Chemie AG
    Inventors: Simon Pedron, Bernhard Baumann, Gerhard Forstpointner
  • Patent number: 10899626
    Abstract: The fluidized bed process for preparing polysilicon by chemical vapor deposition is improved by positioning at least one Laval nozzle upstream from a gas inlet into the reactor.
    Type: Grant
    Filed: April 28, 2014
    Date of Patent: January 26, 2021
    Assignee: WACKER CHEMIE AG
    Inventors: Simon Pedron, Gerhard Forstpointner
  • Publication number: 20200188870
    Abstract: A subject of the invention is a fluidized-bed reactor for producing granular polycrystalline silicon. The fluidized-bed reactor comprises a segmented reactor tube, which is disposed between a reactor top and a reactor bottom, a heating facility, at least one nozzle for supplying fluidizing gas, at least one nozzle for supplying reaction gas, a facility for supplying silicon seed particles, a product removal line, and an offgas removal line. The segmented reactor tube comprises a base segment and at least one spacer segment, there being disposed, between base segment and spacer segment, a flat seal made from a carbon-containing material, the spacer segment consisting of a material which, within a temperature range from 100 to 950° C., has a thermal conductivity of <2 W/mK.
    Type: Application
    Filed: August 23, 2017
    Publication date: June 18, 2020
    Applicant: WACKER CHEMIE AG
    Inventors: Simon PEDRON, Bernhard BAUMANN, Gerhard FORSTPOINTNER
  • Patent number: 10632438
    Abstract: Contamination of fluidized bed-produced polycrystalline granules by phosphorus is reduced by employing as seals and/or packings, graphite containing <500 ppmw of phosphorus.
    Type: Grant
    Filed: October 21, 2015
    Date of Patent: April 28, 2020
    Assignee: WACKER CHEMIE AG
    Inventors: Gerhard Forstpointner, Dirk Weckesser
  • Patent number: 10537899
    Abstract: Silicon seed particles which can be used for producing polycrystalline silicon granules in a fluidized-bed reactor are prepared by a process wherein a milling gas stream is introduced into a chamber containing polycrystalline silicon granules, as a result of which individual particles of the polycrystalline silicon granules are accelerated in such a manner that they collide with other particles of the polycrystalline silicon granules, and in this manner the polycrystalline silicon granules are comminuted, wherein the milling gas stream is introduced into the chamber by at least one jet nozzle made of hard metal.
    Type: Grant
    Filed: June 2, 2015
    Date of Patent: January 21, 2020
    Assignee: WACKER CHEMIE AG
    Inventors: Gerhard Forstpointner, Rainer Hauswirth
  • Patent number: 10526711
    Abstract: Plastic material-comprising surfaces of a substrate are coated with elemental silicon by cold gas spraying by injecting a powder containing silicon into a gas and powder with a high velocity onto the substrate surface, such that the silicon forms a firmly adherent coat on the substrate surface comprising the plastics material. Apparatuses having such silicon-coated surfaces are useful in minimizing contamination of polycrystalline silicon production, processing, packaging, and transport.
    Type: Grant
    Filed: August 26, 2015
    Date of Patent: January 7, 2020
    Assignee: Wacker Chemie AG
    Inventors: Gerhard Forstpointner, Bernhard Baumann, Michael Fricke
  • Patent number: 10512887
    Abstract: Control of the flow of granular polysilicon granules is effected by employing an elastomeric pinch sleeve valve. The flow control by this method is especially useful for controlling the flow of silicon seed particles and granular polysilicon product in the fluidized bed method for producing polysilicon. The flow may be stopped without gas leakage, and is suitable for use over long operating campaigns.
    Type: Grant
    Filed: March 1, 2017
    Date of Patent: December 24, 2019
    Assignee: WACKER CHEMIE AG
    Inventors: Gerhard Forstpointner, Bernhard Baumann
  • Patent number: 10363534
    Abstract: Assembly of a fluidized bed reactor for the preparation of polycrystalline silicon granules by chemical vapor deposition of silicon onto seed particles and removal of polycrystalline silicon granules is facilitated without breakage and with gas tightness by a specific assembly sequence.
    Type: Grant
    Filed: November 3, 2015
    Date of Patent: July 30, 2019
    Assignee: WACKER CHEMIE AG
    Inventors: Dirk Weckesser, Gerhard Forstpointner, Harald Hertlein
  • Publication number: 20190099730
    Abstract: Control of the flow of granular polysilicon granules is effected by employing an elastomeric pinch sleeve valve. The flow control by this method is especially useful for controlling the flow of silicon seed particles and granular polysilicon product in the fluidized bed method for producing polysilicon. The flow may be stopped without gas leakage, and is suitable for use over long operating campaigns.
    Type: Application
    Filed: March 1, 2017
    Publication date: April 4, 2019
    Applicant: Wacker Chemie AG
    Inventors: Gerhard FORSTPOINTNER, Bernhard BAUMANN
  • Publication number: 20170320035
    Abstract: Assembly of a fluidized bed reactor for the preparation of polycrystalline silicon granules by chemical vapor deposition of silicon onto seed particles and removal of polycrystalline silicon granules is facilitated without breakage and with gas tightness by a specific assembly sequence.
    Type: Application
    Filed: November 3, 2015
    Publication date: November 9, 2017
    Applicant: Wacker Chemie AG
    Inventors: Dirk WECKESSER, Gerhard FORSTPOINTNER, Harald HERTLEIN
  • Publication number: 20170312724
    Abstract: Contamination of fluidized bed-produced polycrystalline granules by phosphorus is reduced by employing as seals and/or packings, graphite containing <500 ppmw of phosphorus.
    Type: Application
    Filed: October 21, 2015
    Publication date: November 2, 2017
    Applicant: Wacker Chemie AG
    Inventors: Gerhard FORSTPOINTNER, Dirk WECKESSER
  • Publication number: 20170204520
    Abstract: Plastic material-comprising surfaces of a substrate are coated with elemental silicon by cold gas spraying by injecting a powder containing silicon into a gas and powder with a high velocity onto the substrate surface, such that the silicon forms a firmly adherent coat on the substrate surface comprising the plastics material. Apparatuses having such silicon-coated surfaces are useful in minimizing contamination of polycrystalline silicon production, processing, packaging, and transport.
    Type: Application
    Filed: August 26, 2015
    Publication date: July 20, 2017
    Applicant: Wacker Chemie AG
    Inventors: Gerhard FORSTPOINTNER, Bernhard BAUMANN, Michael FRICKE
  • Publication number: 20170158516
    Abstract: A fluidized-bed reactor for preparing granular polycrystalline silicon has a reactor vessel, a reactor tube and a reactor bottom within the reactor vessel, and an intermediate jacket located between the reactor tube and the reactor vessel, a heating device, at least one bottom gas nozzle for introducing of fluidizing gas and at least one secondary gas nozzle for introducing reaction gas, a silicon seed particle feed, an offtake line for granular polycrystalline silicon and reactor offgas discharge, wherein a main element of the reactor tube comprises at least 60% by weight of silicon carbide with a CVD coating having a layer thickness of at least 5 ?m and is at least 99.995% by weight of SiC, or a main element of the reactor tube is a sapphire glass comprising at least 99.99% by weight of ?-Al2O3.
    Type: Application
    Filed: June 19, 2015
    Publication date: June 8, 2017
    Applicant: Wacker Chemie AG
    Inventors: Simon PEDRON, Bernhard BAUMANN, Gerhard FORSTPOINTNER
  • Publication number: 20170113228
    Abstract: Silicon seed particles which can be used for producing polycrystalline silicon granules in a fluidized-bed reactor are prepared by a process wherein a milling gas stream is introduced into a chamber containing polycrystalline silicon granules, as a result of which individual particles of the polycrystalline silicon granules are accelerated in such a manner that they collide with other particles of the polycrystalline silicon granules, and in this manner the polycrystalline silicon granules are comminuted, wherein the milling gas stream is introduced into the chamber by at least one jet nozzle made of hard metal.
    Type: Application
    Filed: June 2, 2015
    Publication date: April 27, 2017
    Applicant: Wacker Chemie AG
    Inventors: Gerhard FORSTPOINTNER, Rainer HAUSWIRTH
  • Publication number: 20160101982
    Abstract: The fluidized bed process for preparing polysilicon by chemical vapor deposition is improved by positioning at least one Laval nozzle upstream from a gas inlet into the reactor.
    Type: Application
    Filed: April 28, 2014
    Publication date: April 14, 2016
    Inventors: Simon PEDRON, Gerhard FORSTPOINTNER
  • Patent number: 8939277
    Abstract: Silicon granules are conveyed in an encapsulated conveying channel by swaying movement of the channel produced by a permanent magnet excited by an external alternating electromagnetic field.
    Type: Grant
    Filed: July 27, 2010
    Date of Patent: January 27, 2015
    Assignee: Wacker Chemie AG
    Inventors: Bernhard Baumann, Norbert Ellinger, Gerhard Forstpointner
  • Publication number: 20110024266
    Abstract: Silicon granules are conveyed in an encapsulated conveying channel by swaying movement of the channel produced by a permanent magnet excited by an external alternating electromagnetic field.
    Type: Application
    Filed: July 27, 2010
    Publication date: February 3, 2011
    Applicant: WACKER CHEMIE AG
    Inventors: Bernhard Baumann, Norbert Ellinger, Gerhard Forstpointner