Patents by Inventor Gerhard Kölbl

Gerhard Kölbl has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11939288
    Abstract: A process for producing alkyl methacrylates, in particular methyl methacrylate (MMA), includes production of methacrolein (MAL) in a first reaction stage; direct oxidative esterification (DOE) of the methacrolein with an alcohol, preferably methanol, to afford an alkyl methacrylate in a second reaction stage; and workup of the alkyl methacrylate crude product from the second reaction stage. An optimized workup of the reactor output from the oxidative esterification of methacrolein involves minimizing the amount of employed water, the amount of employed acid, and/or the amount of aqueous waste streams, through an optimized recycling of the generated process water streams.
    Type: Grant
    Filed: November 23, 2022
    Date of Patent: March 26, 2024
    Assignee: Röhm GmbH
    Inventors: Florian Zschunke, Belaid Ait Aissa, Andreas Rühling, Gerhard Kölbl, Steffen Krill, Daniel Helmut König
  • Patent number: 11780944
    Abstract: A process can be used for producing optical molding materials on the basis of methyl methacrylate (MMA). The MMA produced by an optimized method and the molding materials feature in particular a very low yellowness index. This MMA has been produced by direct oxidative esterification of methacrolein. An optimized workup of the reactor output from the oxidative esterification of methacrolein can be used for removing particularly discoloring byproducts. This process moreover has the advantage that fewer demands are placed on plant apparatus configuration.
    Type: Grant
    Filed: July 22, 2022
    Date of Patent: October 10, 2023
    Assignee: Röhm GmbH
    Inventors: Steffen Krill, Belaid Ait Aissa, Florian Zschunke, Gerhard Kölbl, Rüdiger Carloff
  • Publication number: 20230096748
    Abstract: A process for producing alkyl methacrylates, in particular methyl methacrylate (MMA), includes production of methacrolein (MAL) in a first reaction stage; direct oxidative esterification (DOE) of the methacrolein with an alcohol, preferably methanol, to afford an alkyl methacrylate in a second reaction stage: and workup of the alkyl methacrylate crude product from the second reaction stage. An optimized workup of the reactor output from the oxidative esterification of methacrolein involves minimizing the amount of employed water, the amount of employed acid, and/or the amount of aqueous waste streams, through an optimized recycling of the generated process water streams.
    Type: Application
    Filed: November 23, 2022
    Publication date: March 30, 2023
    Applicant: Röhm GmbH
    Inventors: Florian ZSCHUNKE, Belaid Ait Aissa, Andreas Rühling, Gerhard Kölbl, Steffen Krill, Daniel Helmut König
  • Patent number: 11560350
    Abstract: A process for producing alkyl methacrylates, in particular methyl methacrylate (MMA), includes production of methacrolein (MAL) in a first reaction stage; direct oxidative esterification (DOE) of the methacrolein with an alcohol, preferably methanol, to afford an alkyl methacrylate in a second reaction stage; and workup of the alkyl methacrylate crude product from the second reaction stage. An optimized workup of the reactor output from the oxidative esterification of methacrolein involves minimizing the amount of employed water, the amount of employed acid, and/or the amount of aqueous waste streams, through an optimized recycling of the generated process water streams.
    Type: Grant
    Filed: September 15, 2020
    Date of Patent: January 24, 2023
    Assignee: Röhm GmbH
    Inventors: Florian Zschunke, Belaid Ait Aissa, Andreas Rühling, Gerhard Kölbl, Steffen Krill, Daniel Helmut König
  • Publication number: 20220332674
    Abstract: A process for producing alkyl methacrylates, in particular methyl methacrylate (MMA), includes production of methacrolein (MAL) in a first reaction stage; direct oxidative esterification (DOE) of the methacrolein with an alcohol, preferably methanol, to afford an alkyl methacrylate in a second reaction stage; and workup of the alkyl methacrylate crude product from the second reaction stage. An optimized workup of the reactor output from the oxidative esterification of methacrolein involves minimizing the amount of employed water, the amount of employed acid, and/or the amount of aqueous waste streams, through an optimized recycling of the generated process water streams.
    Type: Application
    Filed: September 15, 2020
    Publication date: October 20, 2022
    Applicant: Röhm GmbH
    Inventors: Florian Zschunke, Belaid Ait Aissa, Andreas Rühling, Gerhard Kölbl, Steffen Krill, Daniel Helmut König
  • Patent number: 11427664
    Abstract: A process is useful for producing optical molding materials on the basis of methyl methacrylate (MMA), wherein this MMA has been produced by an optimized method and the molding materials feature in particular a very low yellowness index. This MMA has been produced by direct oxidative esterification of methacrolein. In particular, an optimized workup of the reactor output from the oxidative esterification of methacrolein is useful for removing particularly discoloring byproducts. This process moreover has the advantage that fewer demands than described in related art are placed on plant apparatus configuration.
    Type: Grant
    Filed: August 20, 2018
    Date of Patent: August 30, 2022
    Assignee: Röhm GmbH
    Inventors: Steffen Krill, Belaid Ait Aissa, Florian Zschunke, Gerhard Kölbl, Rüdiger Carloff
  • Publication number: 20210032386
    Abstract: A process is useful for producing optical molding materials on the basis of methyl methacrylate (MMA), wherein this MMA has been produced by an optimized method and the molding materials feature in particular a very low yellowness index. This MMA has been produced by direct oxidative esterification of methacrolein. In particular, an optimized workup of the reactor output from the oxidative esterification of methacrolein is useful for removing particularly discoloring byproducts. This process moreover has the advantage that fewer demands than described in related art are placed on plant apparatus configuration.
    Type: Application
    Filed: August 20, 2018
    Publication date: February 4, 2021
    Applicant: Röhm GmbH
    Inventors: Steffen Krill, Belaid Ait Aissa, Florian Zschunke, Gerhard Kölbl, Rüdiger Carloff
  • Patent number: 9994507
    Abstract: The present invention relates to an optimized process for the preparation of methacrolein. Methacrolein is used in chemical synthesis particularly as an intermediate for the preparation of methacrylic acid, methyl methacrylate or even active ingredients, fragrances or flavorings. In particular the present invention relates to the optimization of the process parameters by which, inter alia, a reduction of the content of harmful dimeric methacrolein in the end product may be achieved.
    Type: Grant
    Filed: September 16, 2015
    Date of Patent: June 12, 2018
    Assignee: Evonik Roehm GmbH
    Inventors: Rudolf Burghardt, Steffen Krill, Torsten Balduf, Gerhard Koelbl, Martin Koestner, Eduard Rundal
  • Patent number: 9816703
    Abstract: The present invention relates to the oxidative combustion of amine-containing wastewaters, especially in a process for preparing methacrolein. Methacrolein is used in chemical synthesis particularly as an intermediate for preparation of methacrylic acid, methyl methacrylate, or else of active ingredients, odorants or flavorings. More particularly, the present invention relates to an oxidative combustion of the amine-containing wastewaters with only low nitrogen oxide formation.
    Type: Grant
    Filed: July 15, 2014
    Date of Patent: November 14, 2017
    Assignee: EVONIK ROEHM GmbH
    Inventors: Steffen Krill, Torsten Balduf, Rudolf Burghardt, Gerhard Koelbl, Reed Zhao
  • Publication number: 20170275227
    Abstract: The present invention relates to an optimized process for the preparation of methacrolein. Methacrolein is used in chemical synthesis particularly as an intermediate for the preparation of methacrylic acid, methyl methacrylate or even active ingredients, fragrances or flavourings. In particular the present invention relates to the optimization of the process parameters by which, inter alia, a reduction of the content of harmful dimeric methacrolein in the end product may be achieved.
    Type: Application
    Filed: September 16, 2015
    Publication date: September 28, 2017
    Applicant: Evonik Röhm GmbH
    Inventors: Rudolf BURGHARDT, Steffen KRILL, Torsten BALDUF, Gerhard KOELBL, Martin KOESTNER, Eduard RUNDAL
  • Patent number: 9611204
    Abstract: The present invention concerns regulating the water content in a process for production of methacrolein. Methacrolein is used in chemical synthesis particularly as an intermediate for production of methacrylic acid, methyl methacrylate or else of active, aroma or flavor chemicals. The present invention is particularly concerned with regulating the water content in a process for production of methacrolein from formaldehyde and propionaldehyde via a Mannich condensation.
    Type: Grant
    Filed: July 15, 2014
    Date of Patent: April 4, 2017
    Assignee: EVONIK RÖHM GmbH
    Inventors: Rudolf Burghardt, Frederik Gluth, Gerhard Koelbl, Steffen Krill, Torsten Balduf
  • Publication number: 20160159719
    Abstract: The present invention concerns regulating the water content in a process for production of methacrolein. Methacrolein is used in chemical synthesis particularly as an intermediate for production of methacrylic acid, methyl methacrylate or else of active, aroma or flavour chemicals. The present invention is particularly concerned with regulating the water content in a process for production of methacrolein from formaldehyde and propionaldehyde via a Mannich condensation.
    Type: Application
    Filed: July 15, 2014
    Publication date: June 9, 2016
    Applicant: EVONIK ROEHM GMBH
    Inventors: Rudolf BURGHARDT, Frederik GLUTH, Gerhard KOELBL, Steffen KRILL, Torsten BALDUF
  • Publication number: 20160138804
    Abstract: The present invention relates to the oxidative combustion of amine-containing wastewaters, especially in a process for preparing methacrolein. Methacrolein is used in chemical synthesis particularly as an intermediate for preparation of methacrylic acid, methyl methacrylate, or else of active ingredients, odorants or flavorings. More particularly, the present invention relates to an oxidative combustion of the amine-containing wastewaters with only low nitrogen oxide formation.
    Type: Application
    Filed: July 15, 2014
    Publication date: May 19, 2016
    Applicant: EVONIK ROEHM GmbH
    Inventors: Steffen KRILL, Torsten BALDUF, Rudolf BURGHARDT, Gerhard KOELBL, Reed ZHAO
  • Patent number: 9290431
    Abstract: This invention relates to a process of preparing highly pure, non-yellowing (meth)acrylic acid necessary for high-tech applications requiring long-tem color stability in the presence of amines. Process for the preparation of highly pure, non-yellowing (meth)acrylic acid comprising the steps: f) Condensation of a (meth)acrylic acid-containing gas phase obtained via a gas phase oxidation process of a C4-compound to generate an aqueous (meth)acrylic acid solution g) Separation of the (meth)acrylic acid from the aqueous (meth)acrylic acid solution to obtain crude (meth)acrylic acid h) Rectification of the crude (meth)acrylic acid to obtain pure (meth)acrylic acid via a sidestream outlet of the rectification column i) Treatment of the pure (meth)acrylic acid generated in step c) with an ion exchange resin j) Distillation of the (meth)acrylic acid generated in step d).
    Type: Grant
    Filed: April 22, 2013
    Date of Patent: March 22, 2016
    Assignee: EVONIK RÖHM GmbH
    Inventors: Zhengfeng Zhang, Gerhard Koelbl, Lorenza Sartorelli, Horst Hiltner, Huisheng Wang, Mirko Michel
  • Publication number: 20150126777
    Abstract: This invention relates to a process of preparing highly pure, non-yellowing (meth)acrylic acid necessary for high-tech applications requiring long-tem color stability in the presence of amines. Process for the preparation of highly pure, non-yellowing (meth)acrylic acid comprising the steps: f) Condensation of a (meth)acrylic acid-containing gas phase obtained via a gas phase oxidation process of a C4-compound to generate an aqueous (meth)acrylic acid solution g) Separation of the (meth)acrylic acid from the aqueous (meth)acrylic acid solution to obtain crude (meth)acrylic acid h) Rectification of the crude (meth)acrylic acid to obtain pure (meth)acrylic acid via a sidestream outlet of the rectification column i) Treatment of the pure (meth)acrylic acid generated in step c) with an ion exchange resin j) Distillation of the (meth)acrylic acid generated in step d).
    Type: Application
    Filed: April 22, 2013
    Publication date: May 7, 2015
    Applicant: EVONIK INDUSTRIES AG
    Inventors: Zhengfeng Zhang, Gerhard Koelbl, Lorenza Sartorelli, Horst Hiltner, Huisheng Wang, Mirko Michel
  • Patent number: 8686181
    Abstract: The present invention relates to a process for preparing ethylene glycol dimethacrylate, which comprises transesterification of ethylene glycol with an ester of methacrylic acid in the presence of catalysts, wherein a combination comprising lithium amide (LiNH2) and lithium chloride (LiCl) is used as catalyst. The process of the invention makes it possible to prepare ethylene glycol dimethacrylate particularly inexpensively and in a very high purity.
    Type: Grant
    Filed: May 8, 2008
    Date of Patent: April 1, 2014
    Assignee: Evonik Roehm GmbH
    Inventors: Joachim Knebel, Thorben Schuetz, Guido Protzmann, Harald Trauthwein, Guenther Lauster, Thomas Kehr, Gerhard Koelbl, Guenter Westhaeuser
  • Patent number: 8674133
    Abstract: The invention relates to a process for continuously preparing N-alkyl(meth)acrylamides by reacting alkyl(meth)acrylates with high-boiling amines. A catalyst activation and specific workup technique achieve product qualities which have not been achieved to date. In addition, very high space-time yields and overall yields can be achieved.
    Type: Grant
    Filed: March 3, 2010
    Date of Patent: March 18, 2014
    Assignee: Evonik Röhm GmbH
    Inventors: Bardo Schmitt, Wolfgang Klesse, Martina Ebert, Dirk Broell, Guido Protzmann, Joachim Knebel, Thomas Kehr, Hans-Gerhard Stadler, Gerhard Koelbl, Benedikt Laux
  • Publication number: 20130172598
    Abstract: The present invention relates to a process for preparing ethylene glycol dimethacrylate, which comprises transesterification of ethylene glycol with an ester of methacrylic acid in the presence of catalysts, wherein a combination comprising lithium amide (LiNH2) and lithium chloride (LiCl) is used as catalyst. The process of the invention makes it possible to prepare ethylene glycol dimethacrylate particularly inexpensively and in a very high purity.
    Type: Application
    Filed: May 8, 2008
    Publication date: July 4, 2013
    Applicant: Evonik Roehm GmbH
    Inventors: Joachim Knebel, Thorben Schuetz, Guido Protzmann, Harald Trauthwein, Guenther Lauster, Thomas Kehr, Gerhard Koelbl, Guenter Westhaeuser
  • Patent number: 8426637
    Abstract: The present invention relates to a process for preparation of pure methacrylic acid, at least comprising the process steps: a) gas phase oxidation of a C4 compound to obtain a methacrylic acid-comprising gas phase, b) condensation of the methacrylic acid-comprising gas phase to obtain an aqueous methacrylic acid solution, c) separation of at least a part of the methacrylic acid from the aqueous methacrylic acid solution to obtain at least one crude methacrylic acid-comprising product; d) separation of at least a part of the methacrylic acid from the at least one crude methacrylic acid-comprising product by means of a thermal separation process to obtain a pure methacrylic acid.
    Type: Grant
    Filed: November 17, 2008
    Date of Patent: April 23, 2013
    Assignee: Evonik Röhm GmbH
    Inventors: Martin Koestner, Gerhard Koelbl, Ralf Meier
  • Publication number: 20110313195
    Abstract: The invention relates to a process for continuously preparing N-alkyl(meth)acrylamides by reacting alkyl (meth)acrylates with high-boiling amines. A catalyst activation and specific workup technique achieve product qualities which have not been achieved to date. In addition, very high space-time yields and overall yields can be achieved.
    Type: Application
    Filed: March 3, 2010
    Publication date: December 22, 2011
    Inventors: Bardo Schmitt, Wolfgang Klesse, Martina Ebert, Dirk Broell, Guido Protzmann, Joachim Knebel, Thomas Kehr, Hans-Gerhard Stadler, Gerhard Koelbl, Benedikt Laux